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Green Building Bible, Fourth Edition
Green Building Bible, fourth edition (both books)
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    • CommentAuthordgd17
    • CommentTimeJun 3rd 2013 edited
     
    Hello - after running our new solid fuel heating sytem for the winter I am a little concerned that it has not been correctly specified.

    Here are the figures I have from the installer - can someone tell me if they look correct?

    Heat requirement for house: 12kw
    radiator output from main heating circuit: 12kw
    plus output from "heat leak" radiator: 1.5kw

    solid fuel stove boiler output 12kw to water

    the heating system is installed so as to give priority to hot water. a stat on the gravity return pipe turns on the central heating pump only when the cylinder demand is satsified. installer tells me this means there is no need to make allowance for the hot water or heat leak from the boiler output
    • CommentAuthorGotanewlife
    • CommentTimeJun 3rd 2013 edited
     
    You say heat requirement is 12kW but at what external/internal temp? - this might be important if it was based on zero deg C outside and 18 deg inside and it was often -5 deg C outside and you (well let's say your live-in parents) want 22 deg C inside.

    If, your house was at the stated max temp difference and the heat demand figure was correct then your 12kW solid fuel boiler would have to run 24/7, leaving you no chance for it to cool down, be cleaned and heat up again EVER whilst it was cold outside and of course you need 1-2kW of heat output for your DHW - which has priority, guaranteeing that you would be cold unless you were in the bath! The heat leak radiator is irrelevant in the context of your question but 1-2 kW for DHW on a 12kW system is relevant.

    You have not mentioned a tank where hot water is stored for you radiators, do you have one - I do hope so. You have not mentioned why you think your heating system is incorrectly specified but even from the scant details you have given I fear it is obvious: you have been cold this winter.

    I would expect the heat requirement for your house to have been calculated at an external temp difference that is typically exceeded no more than 5% of the time. For my house I use -5deg, it gets down that low for no more than say 3 weeks a year, it does get colder but only for a day or 3 per year. IF, and it is a big IF, yours is 12kW then I would expect a 24kW wood burner feeding into a 1000 liter tank (assuming by solid fuel you don't mean pellets).

    Sadly the short answer to your question is No the figures do not look right.

    Oh hell - I just re-read your post - your radiators: what is the temp difference from which they give 12kW heat output, normally this would be 50 deg, meaning 70 deg water in them, meaning when the temp in your tank fell below 70 deg, in my experience 75% of the time, the radiators cannot heat your house adequately when it is cold outside. These figures would be marginal at best for a Gas Boiler and are utterly inappropriate for a wood burner. What next? I can't say, but post more details of your system is the first step. Sorry.:cry: BTW, were you planning to add extra insulation and improve air-tightness this summer?
    • CommentAuthordgd17
    • CommentTimeJun 4th 2013 edited
     
    thanks for your answer.

    the heat requirements as far as i'm aware were calculated using a calculator similar to this one:

    http://www.aeplumbingandheating.co.uk/heat-calculator

    i have been details of the room by room heat requirements and when i put the same info into this calculator i get approximiately the same answers!

    no tank i'm afraid. i've attached a diagram of the installation.

    i'm thinking it's wrongly specified because -
    a) from my limited understanding the figures don't look right.
    b) the system struggles to generate comfort temperatures in the rooms which have the last rads on the heating circuit.

    is the hot water definitely relevant? they are adamant that water requirement can be disregarded because it is given priority and so the boiler is not required to heat both water and rads at the same time

    also the heat leak is being used as the sole heating in one of the bedrooms. surely if this is the case the output needs to be accounted for somehow? else it seems to me they have magically created another 1.5 kw output from nowhere?!
    • CommentAuthorCWatters
    • CommentTimeJun 4th 2013
     
    If your boiler can only deliver 12kW then your rads can only deliver <12kW no matter how big they are. You are right in that there is no way for the system to generate 12kW + 1.5kW.

    They are partly wrong about the DHW. If the heat loss from the house is 12kW (at whatever temperature difference is specified) then the boiler output to the rooms also needs to average 12kW or the rooms will be colder than specified. If the max output is 12kW and for some of the time the heating is off (eg when it's feeding the DHW) then the average delivered to the heating cannot be 12kW. However the average is NOT as low as 12kW-1.5kW = 10.5kW. Lets say the DHW is being heated for 1 hour a day. Then the average available for heating is...

    12 * 23/24 = 11.5kW

    But that assumes the boiler is blazing away at 12kW for 24/7.

    It also sounds like the rads might need balancing? Compare the temperature of the rads in those problem rooms with the others.
  1.  
    OK so we are beginning to get somewhere.

    You Rads can output 13.5kW, but one of them doesn't have a TRV on it in order to prevent problems if all the TRVs are shut.

    Your peak heating load is 13.5kW and on avg your heating can only deliver 11.5kW max but only if working flat out, with wonderfully dry oak for example.

    At the moment you have no store for space heating HW to cover the times when your boiler is not working at its maximum.
    • CommentAuthordgd17
    • CommentTimeJun 4th 2013
     
    none of the rads have a TRV. I was told the system design wasn't suitable for use of TRVs?
    • CommentAuthordgd17
    • CommentTimeJun 4th 2013
     
    thanks cwatters, i thought intuitively it could not be right - now i undertand why!

    so if the property heat requirement is 12 kw what should the radiatior output and boiler size be?
    •  
      CommentAuthordjh
    • CommentTimeJun 4th 2013
     
    If your plumbing really looks like that, you're probably also losing a measurable amount of heat from the expansion pipes.

    Is your installer a member of a trade association? If so, I expect they have a code of conduct and I expect it requires a more detailed analysis of the requirements than you have told us about so far.

    Posted By: dgd17none of the rads have a TRV. I was told the system design wasn't suitable for use of TRVs?

    I'm not an expert but isn't such a design against building regs? Perhaps an expert can confirm.
    • CommentAuthordgd17
    • CommentTimeJun 4th 2013
     
    yes the plumbing really looks like that!

    so as i understand it the sizing of the rads should allow an extra 10 or 20% on top of the heat req figure to allow for heat loss?

    installer is hetas registered. would that require them to do a more detailed analysis?
    • CommentAuthorDarylP
    • CommentTimeJun 4th 2013
     
    DBSCG (Domestic Building Services Compliance Guide) : All rads except heatsinks and references should have TRVs.
    HETAS refers to flues and chimneys, not really CH system design.

    I suspect not much 'design' has gone into the installation....:neutral:
  2.  
    Posted By: dgd17none of the rads have a TRV. I was told the system design wasn't suitable for use of TRVs?

    Saying that the system isn't suitable for TRVs is like saying that the system design is not suitable to have radiators turned off, since all TRVs do is turn off rads automatically and there is no difference (to the system) between a manual reduction in demand or an automatic one.
    The only reason I can think that you would be told that the system is not suitable for running on reduced demand is that the installer did not want the boiler running shut down with the attendant problems of inefficiencies and tarring up of the boiler and chimney. Given the description of the system and the problems I would have thought you would be better off with a 25kw boiler and a thermal store. (TS typically 50:1 against the boiler, so a 1250ltr. TS) :sad:
    •  
      CommentAuthordjh
    • CommentTimeJun 4th 2013
     
    Posted By: dgd17so as i understand it the sizing of the rads should allow an extra 10 or 20% on top of the heat req figure to allow for heat loss?

    Yes, but more important is that the boiler should be bigger as well so it doesn't have to run flat out 24 hours a day.

    One thing you haven't mentioned is whether the boiler also outputs significant heat directly to the room that it is in? If so, that is additional heat that hasn't been taken into account in everybody's analysis so far.

    Posted By: DarylPDBSCG (Domestic Building Services Compliance Guide) : All rads except heatsinks and references should have TRVs.

    Sadly for dgd17 that's a 'should' rather than a 'must'/'shall', so there's wiggle room if that's the only statement.
    • CommentAuthordgd17
    • CommentTimeJun 4th 2013 edited
     

    One thing you haven't mentioned is whether the boiler also outputs significant heat directly to the room that it is in? If so, that is additional heat that hasn't been taken into account in everybody's analysis so far.


    from the installation manual:
    The rated output for the stove is 12.0 kW (41000 btu/h) to
    water and 2.2 kW (7500 btu/h) to the room.

    The heat output to the room is directly proportional to the
    heat output to water as shown in Fig. 5. This means that if the
    water heating load is less than the rated output then the room
    heating will be reduced by the same proportion. This must be
    borne in mind when calculating the heating requirements.
    • CommentAuthordgd17
    • CommentTimeJun 4th 2013 edited
     
    just spoke with hetas re what calculation are required. the only requirement seems to be that number is calculated for the heat requirement. no particular methodology recommended or required.
    • CommentAuthordgd17
    • CommentTimeJun 4th 2013
     
    Posted By: djh
    Posted By: dgd17so as i understand it the sizing of the rads should allow an extra 10 or 20% on top of the heat req figure to allow for heat loss?

    Yes, but more important is that the boiler should be bigger as well so it doesn't have to run flat out 24 hours a day.


    sorry. this feels like a stupid question. but why is it important that the boiler doesn't have to run flat out?
    it seemed obvious to me that it shouldn't need to, but when i raised this i was told that it wasn't a problem for the stove to operate at full capacity.
    • CommentAuthorGotanewlife
    • CommentTimeJun 4th 2013 edited
     
    There are no dum Qs dgd17! To answer your question what is the rated MPG for your car - do you achieve it - no, never not even once! When will you clean your boiler and how long will it take to cool down, clean, reset, and warm up the rads to the temp they need to give you max hear output. If you are a slave to your boiler, work hard and add wood in the small hours and buy only very well seasoned oak, you might get an average of 8/9kW from your boiler over say a week. That's why one always, as in 'always', doubles the heat output of a wood burner over the house's heat demand. A wood burner is a batch heater, designed to work in batch cycles and store heat in a battery (TS) for when it is not 'on'.

    OK your house needs 12kW sometimes, 13.5 peak incl DHW water. Your heating delivers 15kW (13.5 via rads and 2kW via direct heating from boiler) via a wood burner with no thermal store and no TRVs. This is absolutely inadequate and will result in you being cold.....as you have obviously noticed. So it is time to talk about what to do next:

    1/ Reducing your heat load by insulating and making things more airtight (with ventilation as required) will always help but will not SOLVE your problem unless you have a high mass house, you insulate externally and you get the load down to about half ie more like 6kW. We can bounce around this idea, talk about the generalizations contained therein, compromises, options etc but after all that you are going to say it is expensive and very difficult for you practically. It is the ideal solution, it is also the most costly solution and highly unlikely; nevertheless you should at least explore this option first and there may be a few very low cost things you can do with some silicone and a few rolls of rockwool that will help in small but significant ways.

    2/ You can bin your wood burner and fit a very low cost 20kW gas boiler, this will SOLVE your problem for little capital cost but will cost you an arm and a leg forever more. Or fit a big pellet burner instead, pain in the bum with the pellets but possible.

    3/You can change your wood burner and add a TS, but you need a lot of room, a fair bit of cash and the head of your last engineer on a spike out side your door so that whoever says they can do the work understands that they had better mean it. As I first mentioned and Peter-I-H reiterated with a wood burner you need 25kW ish plus a 1000-1500 litre tank.

    4/There is also probably a clever solution with a small tank (operating as a neutral point) and an additional gas burner operating in tandem with your wood burner and some sophisticated controls and a damn good heating engineer but aside from knowing it should be possible that's as far as my knowledge goes.

    5/ You need TRVs on all but one radiator (or, better, on all rads with pressure bypass) BUT only an expert can comment on whether this is safe because your wood burner is an uncontrolled heat source and were it to be warm and you fill it up with wood, would the one radiator wouldn't leak enough heat, I think not - what other safety controls exist etc etc. TRVs will help you be warmer in any compromise scenario and save you money if you solve your problem.
    • CommentAuthorDantenz
    • CommentTimeJun 4th 2013
     
    I think it would help to get back to basics regarding heating system design/boiler output. Firstly, you establish the heating load of every room by calculating the heat loss of each room under whatever design conditions you choose; this is typically -3'C outside to maintain 20'C inside. The radiators are then oversized by 10% to allow for losses/safety margin etc., these radiator outputs are then totalled. On top of this figure a further 10 - 20% is then added to allow for intermittent or spike heating operation and a further 3kW added for hot water heating if the system is configured to serve both heating & hot water at the same time. The final figure is the required boiler output for the property. The problem is that boilers have typically been greatly oversized by around 100% for many years now as guess work was often the sizing methodology however, because of cheap fuel, nobody cared that much.
    • CommentAuthordgd17
    • CommentTimeJun 4th 2013
     
    thanks everybody for the input.

    on closer inspection of the calculations i've been given i have just noticed they haven't included the hallway and landing in the heat requirements!

    i will go do as dantenz suggest and establish heat load of each room as a first step
    • CommentAuthordgd17
    • CommentTimeJun 4th 2013
     
    gotanewlife - thanks for the suggestion. we don't have gas here, so it would be an oil rather than gas boiler that might be an option.

    i understand there are some clever options which could involve linking the stove to an oil boiler. i think that might be the best/most affordable way forward from here?
    • CommentAuthordgd17
    • CommentTimeJun 4th 2013 edited
     
    here is the results of my evenings work with a tape measure and an online heat calculator:

    total heat requirement: 12.7kw
    output of current rads on main heating circuit: 11.58 kw
    heat leak rad : 1.5 kw

    stove output 14kw - 12kw to hot water, 2 kw to room

    https://docs.google.com/spreadsheet/pub?key=0AupO5VvgkKENdERPMWZPUjFVRTFhWVBXNUJzTzVWRlE&output=html

    all suggestions on how best to proceed are most welcome:)
  3.  
    Posted By: DantenzThe final figure is the required boiler output for the property.
    Absolutely not! it depends on the type of boiler you have, that's one of the reasons why he and others like him are in this mess - with a heat load of 13kW and just barely adequate rads (with TRVs) and a 14kW gas burner - he would be OK - not a great DHW flow but all-in-all adequate but by using your methodology he would still be woefully under-powered with a wood burner. And I disagree with the 3kW for DHW between 1 and 2kW is right. And I wouldn't automatically assume people want to add the 10% for above 95th/98th percentile heating. Using -3 deg C is also a dangerous generalization as it depends so much on where you live in the country. I say get the figures right first, then, and only then, add your 10-20% safety margin for gas/oil or 100% margin for a solid fuel boiler. The margin you add for a solid fuel burner is as much about how often you are prepared to burn as anything else, though how much space you have for your TS and the quality of the wood you will burn are other important considerations.
    • CommentAuthordgd17
    • CommentTimeJun 5th 2013
     
    i'm a bit puzzled gotanewlife,
    you say that a woodburner is designed to be a batch heater and use a thermal store. i understand that this is the best arrangment. but the boiler stove we have does not seem to be designed for this. the installation is as per the manufacturers instructions which make no mention of a thermal store?
  4.  
    Because it's not designed to heat your house 24/7 as the sole heating source. It IS designed to give you a pretty thing to look at, a nice warm room that feels cozy and all the DHW you need and only if you have a high mass house with EWI, then the house acts as the thermal store and you would be able to heat your house with it alone.

    Imagine if your stove could chuck out 50kW to your rads and your rads could chuck out 50kW of heat (with controls to stop you overheating or blowing up the boiler) - well then you would be beautifully warm wouldn't you. But then the wood runs out about 2am, it's Monday and you're late for work, you dash home at mid-day to clean, set and light the thing. what temp is your house after 10+ hours without heat (if it is a low mass house the answer is cold!). Even if you light it again at 7 am, plus a couple of hours to heat up again because remember your rads need 70 deg water to kick out their rated output. And if you go out for the day....let alone stay overnight. With your set up if you even go out for 4 hours I bet thew boiler runs low on wood and isn't putting out its full whack. At least if you have a low mass house then a couple of hours after lighting it you should start feeling warm again. It is a bit different with a pellet burner, much more similar to an instant gas/oil thing as the down time is minimal and heat rate reasonably controllable. I would look at a pellet burner if I were you. Just try and be creative about where the pellets go.
    • CommentAuthordgd17
    • CommentTimeJun 5th 2013
     
    ah ok. i understand the point you are making now.

    to be honest i am reasonably relaxed about not being warm 24/7. house was previously heated by stoves and open fires in each room and a rayburn in the kitchen. i'm ok with waking up cold and having to light the stove to heat the place. its not ideal but i can live with it.

    but i would like to be able to get the place when warm when the heating is going. that's the main issue i would like to address.
  5.  
    If you know the quantity and quality of the wood you are burning you should be able to work out how many kWhr of heat energy the stove is producing on an average day that will give you an idea of the shortfall you are looking to make up. Then it will be a decision for you whether you install something to supplement your existing stove or whether to take it out and install a different stove with a higher output.
    •  
      CommentAuthorSteamyTea
    • CommentTimeJun 5th 2013
     
    Good point that Chris.
    You can also have a look at your daily weather and decide when your boiler is not producing enough.
    • CommentAuthordgd17
    • CommentTimeJun 5th 2013
     
    Chris - can I just check I understand correctly.

    Let's say light the stove at 8 am and let it go out out at 9pm. from the fuel burnt i calculate the stove is producing for example 9 kwhrs of heat energy.
    The property heat requirement is 12.7 kw. How do I work out what size boiler I need to supplement the existing system.

    SteamyTea - thanks for the suggstion. how on earth would i do that?
    •  
      CommentAuthorSteamyTea
    • CommentTimeJun 5th 2013 edited
     
    Right, you need to know about kW and kWh.

    If your burner is a name plate 12 kW model and it runs at 70% efficiency for 10 hours then that is:

    12 (kW) x 10 (h) x 0.7 (efficiency) = 84 kWh

    A kilo of timber has around 4 kWh/kg

    so
    84 (kWh) / 4 (kWh/kg) = 21 kg of timber needed.

    Now if your house has a heat load of 12 kW at say a temperature difference of 15 °C
    then you will need:

    12 (kW) x 24 (h) x (1/0.7) (efficiency) = 411 kWh/day

    411 (kWh) / 4 (kWh/kg) = 102 kg of timber per day

    Your room by room heat load calculations can be changed for different temperatures giving you a new heat load.
    • CommentAuthorGotanewlife
    • CommentTimeJun 5th 2013 edited
     
    ST of course your figures are right but a novice might jump to the conclusion that a boiler with a plated output of 20kW and an efficiency of 70% actually only produces 14kW whereas what it obviously does is to convert only 70% of the "heating potential" within a lump of wood to heat from the boiler. So I would have written it as 120 kWh boiler output requires 120 / (4 x 0.7)..................plus 10-20% because I bet the 4 kWh/kg was achieved experimentally using experiment using really nice, dry heartwood.

    PS dgd17 most wood has about the same energy per kilo it is just you need a lot more volume of pine to be the same weight as oak, obviously - ohh and you get more ash and have to fill more often, need more storage.....
    •  
      CommentAuthorSteamyTea
    • CommentTimeJun 6th 2013
     
    Yes, the efficiency is a tricky one, all depends where it is measured. It should be the primary energy to delivered energy ratio, or the overall efficiency. Trouble is that will vary for each installation.

    So if we rearrange my calculations then we get:

    12 (kW) x 24 (h)= 288 kWh/day

    288 (kWh) / (4 (kWh/kg) x 0.7 (efficiency) ) = 102 kg of timber per day
    :bigsmile:
   
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