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    • CommentAuthormomo101
    • CommentTimeMar 14th 2008
     
    Morning all,
    I'm considering options for internal insulation to two outside facing walls in my bedroom (external option ruled out). The walls are solid 9inch bricks with external cement render. One wall has had its plaster removed to the brick face, while the other has had cement render / plaster skin applied in the last two years. We were thinking of attaching a breathable membrane to the wall (the brick exposed wall only), followed by a treated wood batons (100mm x 50mm) screwed to the walls which would be in filled with Thermafleece (50mm or 75mm). The timber frame would be covered with a vapour barrier and then boarded up with plasterboard. This would create a 50mm gap between the Thermafleece and the plasterboard, would this act the same way as a gap between the solid wall and insulation which is normally suggested? An alternative is to use thermal phenolic laminate boards (50mm) instead of infilling between the timber but at £40 a sheet (20 sheets), it’s too expensive. Would the two approaches give similar insulation performance?

    Thanks

    Muhi
    • CommentAuthorJohan
    • CommentTimeMar 14th 2008
     
    No, the phenolic board will give you better thermal performance. Almost twice compared to Theremafleece for the same thickness. You would be better off with a PUR/PIR board though as they perform pretty much the same as a phenolic, but they are cheaper.

    £40/sheet is a rip off. You should be able to get 50mm Celotex boards for less then half off that.

    Make sure to seal all gaps.
    • CommentAuthortony
    • CommentTimeMar 14th 2008
     
    Why is external insulation not an option?
    • CommentAuthormomo101
    • CommentTimeMar 14th 2008
     
    The phenolic boards I found prices on the web all go for around the £40 mark, such products as gyproc thermaline super,
    KINGSPAN KOOLTHERM K18 e.g www.just-insulation.com/eshop.html. Perhaps it's because I require only 20 boards rather then a larger bulk order, any suggestions where I can get it cheaper appreciated. External wall insulation ruled out mainly because of cost cosiderations / limited budget.
    • CommentAuthortony
    • CommentTimeMar 14th 2008
     
    Buy the plasterboard and the insulation separately it is cheaper. If you want to stick them together you can but they can also be fixed separately too.
    • CommentAuthorJohan
    • CommentTimeMar 14th 2008
     
    The same site sells 50mm Celotex boards for £17.42.

    Tony is right though, external is better. Especially as you have render on the outside already.
    • CommentAuthorMike George
    • CommentTimeMar 14th 2008 edited
     
    Hi Momo, try Encon Insulation, They will custom bond any suitable insulation to plasterboard and generally not insist on a minimum quantity. Prices are competitive as well.

    Make sure you consider what fixings are required before buying the boards, as these can be difficult to source as thickness increases.

    I agree that External is best, though would add that there are potential pitfalls with both internal and external. Lots of threads here discussing this.
  1.  
    I would try eBay for insulation boards. Maybe they are expensive because you are after insulation laminated to plasterboards? I don't really see why you can't mechanically fix the plasterboard to the wall with plugs and screws with the 50mm insulation board just sandwiched between the wall and the plasterboard. I guess it would be cheaper.
  2.  
    Hi Momo/Chris

    I noticed a new product in Travis Perkins recently for dot and dabing. It is basically expanding foam which doesn't expand very much. You can form continuous beads with it to prevent air circulation behind boards, and I imagine it would stick well to phenolic or pu boards, so you could stick the insulation board to the wall, and then stick the plaster board to the insulation. I think it costs about £10-£20/can which they say is enough for 5 8x4 boards. You also need to buy a one off applicator gun which is also about £20. If you off set this cost against the cost of timber battens/fixings and the time saved it may be worth a look.

    Cheers
    • CommentAuthorMike George
    • CommentTimeMar 14th 2008 edited
     
    <blockquote><cite>Posted By: Chris Wardle</cite>I don't really see why you can't mechanically fix the plasterboard to the wall with plugs and screws with the 50mm insulation board just sandwiched between the wall and the plasterboard. I guess it would be cheaper.</blockquote>

    Chris, screws don't work very well as they tend to damage the paper covering on the boards. They also tend to show rust spots through the plaster unless they are anodised. These are the best fixings I have used http://www.british-gypsum.bpb.co.uk/products/plasterboard___accessories/gyproc_fixings/gyproc_nailable_plugs.aspx.

    A cheaper alternative is to drill holes and use large head galvanised clout nails hit into plugs [instead of screws]. Unfortunately, large head clouts only seem to be available up to about 80mm so only suitable for say 40mm boards.

    Most don't use mechanical fixings anyway these days - lots of adhesives can be used depending on how flat and/or porus the background is.
  3.  
    What were those fixings Mike? I couldn't get the link to work.
  4.  
    • CommentAuthormomo101
    • CommentTimeMar 15th 2008
     
    Thanks for all the suggestions, I'm still a bit wary of fixing the boards directly against the walls because the walls aren't that straight, isn't having a gap better? how do ppl fix any breathable membrane on to a brick wall, no nails glue? is it necessary to fix one? isn't infilling between batons with 50mm celotex slabs and covering with plasterboard achieve the same thing?

    Momo
    • CommentAuthortony
    • CommentTimeMar 15th 2008
     
    No -- then you get thermal bridging through the wood.

    Your breather membrane is unnecessary and would be better not there.
  5.  
    Paint the insulation boards with PVA glue, sprinkle coarse sand on it to give a key and use normal board adhesive. I know people who have tried this and it seems to work.
    • CommentAuthormomo101
    • CommentTimeMar 17th 2008
     
    I've decided with my builder to go for a metal stud frame infront of solid wall, infilled with rigid kinspan insualtion (TW 55) 65mm, covered with foil backed (vapour barrier) plasterboard. Just thinking of perhaps sandwiching multifoil insulation for extra measure between studs and plasterboard, using double-sided tape to stick foil to metal studs, would the gain in insulation performance be much by adding it?
    • CommentAuthortony
    • CommentTimeMar 17th 2008
     
    As I see it you are building in a horrid thermal bridge doing it with metal stud unless you fully insulate over them not between them.
  6.  
    you construct a stud wall of 2x2" infilled with 50x450x1200 kingspan wall batts (vertically placed) fixing to get tight fit. then build a second layer over the face of the first but this time all horizontally (2x2"s and batts) and wherever the timber crosses over use a fixing. You end up with 100mm insulation with thermal bridging reduced considerably over above method
  7.  
    Posted By: momo101I've decided with my builder


    you mean the builder convinced you to do it his way...? :wink:

    (Only joking)

    J
    • CommentAuthormomo101
    • CommentTimeMar 18th 2008
     
    It was a joint decision :)...he wanted to put it externally like he will be doing to the small extension we have built. I thought by covering the studs with the foil this would minimise the thermal bridging. The problem with metal studs is that it's not easy to fixed anything to them like timber, with the multi foil you can at least stick it on.

    M
    • CommentAuthorJohan
    • CommentTimeMar 18th 2008 edited
     
    I don't really see why you want to use studwork at all if you're using ridgid board insulation. The recommended installion meathord according to Celotex, Kingspan, Recticel, etc. is for the boards to be fitted directly to the wall and then 2x1 battens on top screwed throgh the boards into the wall and then fit plasterboards to the battens. This way you also avoid cold spots on the plaster board as the screws don't go through the insulation.

    See this link for details on the performance difference between continues and between batten insulation: http://www.recticelinsulation.com/UK/EN/Application/Individual/Binnenisolatie/
    • CommentAuthormomo101
    • CommentTimeMar 18th 2008
     
    How do ppl "mechanically fix" the boards to the walls through the batons? drill 8mm hole, then hammer in frame fixer?
    • CommentAuthorJohan
    • CommentTimeMar 18th 2008
     
    These are good for fixing the Kingspan board to the wall: http://www.screwfix.com/prods/47083/Fixings/Cavity-Fixings/Fischer-Insulation-Support-45-60-8-x-85

    Yes, for fixing the battens through the insulation normal frame fixings work just fine, e.g. these: http://www.screwfix.com/prods/37005/Fixings/Frame-Fixings/Frame-Screws-7-5-x-182mm-100Pk
    • CommentAuthormomo101
    • CommentTimeMar 18th 2008
     
    Our walls are really bent so fixing panels to the walls would mean the walls would continue to be very bent...could possibly fix panels to wall and then have stud wall immediately infront of it to achieve straight walls...
    • CommentAuthormomo101
    • CommentTimeJul 8th 2008
     
    Just an update, ending up with a timber stud wall away from the brick wall (about 2cm), the part facing the brick walls were covered in foil/polystyrene sheeting used normally under laminate floors of around 5mm (had some left over from previous work), hence there is no contact between the timber stud frame and the floor, ceiling and brick walls. The gap between the vertical studs were friction fitted with Celotex 60mm and all gaps filled with expanding foam. The studwork frame was covered with a vapour barrier and on top of that we put 12.5mm foiled backed plasterboard / plastered over. It sounds a bit over the top hopefully only doing it once and it took only 2 days for the whole job, but a bit longer to to decorate it :)
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