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Green Building Bible, Fourth Edition
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    • CommentAuthorMike1
    • CommentTimeFeb 28th 2019
     
    Hello

    After having been beaten in my last attempt at buying a barn, I'm contemplating a different one. At least one wall is made from rammed earth (pisé), the others of stone and rough concrete - though without some destructive analysis (which isn't permitted) these may be surface 'cladding' / repairs hiding more rammed earth behind / beneath.

    I've not been involved with rammed earth buildings, but it's a fair bet that most of the standard methods relating to insulation & airtightness don't apply and the lack of DPCs may or may not be an issue. And achieving Passivhaus standards seem unlikely. Beyond thinking that lime plaster may well be the go-to material for surface finishes inside and out, I'm not too sure where to start with this one.

    I'll be doing some research over the next few days / week, but if anyone has any pointers (on insulation and airtightness in particular) that would be very welcome...
    • CommentAuthortony
    • CommentTimeFeb 28th 2019
     
    Air tightness should be very good so long as it is joined to the next materials windows, roof etc

    Insulation, the thicker the better, aim at a U value of 0.1
    •  
      CommentAuthordjh
    • CommentTimeFeb 28th 2019
     
    There's was a Grand Designs about somebody building a new large cob house. In order to meet current building regs, he had to clad the earth with lots of EPS. I'd think PH would be very difficult indeed.

    I don't remember what the current law is on meeting current building regs when altering a thermal element, or whether changing the plaster consitutes a change.
    •  
      CommentAuthorfostertom
    • CommentTimeFeb 28th 2019
     
    Do you mean rammed earth, or cob (different things)?
    •  
      CommentAuthordjh
    • CommentTimeFeb 28th 2019
     
    I think Mike was fairly clear that he's talking about rammed earth. I suspect the thermal properties are comparable with those of cob though, which is why I mentioned the cob house.

    There's an interesting paper at https://iopscience.iop.org/article/10.1088/1757-899X/96/1/012030/pdf which at least rules out some ideas.

    Mike, is it 'pure' rammed earth, or is it stabilised with lime or cement?
    • CommentAuthorMike1
    • CommentTimeMar 1st 2019 edited
     
    It's definitely not cob - looks like raw as-dug earth, complete with stones, image below. The timber seems to be the fixing for a door frame (out of shot). If anything was added for stability I guess it would have been lime, but probably nothing. I'll check out the Grand Designs programme in case it provides any ideas, if it's online.

    I did some quick research last night and found that:

    - the walls are traditionally built off a stone dpc/footing to stop damage from rising damp; I can't see that, but it may well be there.

    - as suspected, external insulation is bad idea, as it leads to a build up of moisture in the wall, leading to collapse.

    - externally, only lime renders, direct to the wall are advised - or leaving the wall on it's natural state.

    - seems that mineral fibre internal insulation is not advised, as it can become saturated from moisture from the wall, in addition to the risk of moisture condensing in it if the house vapour barrier isn't fully effective. Seen a suggestion that hemp + lime may be suitable, as hemp has similar hygrothermal properties to the wall, but haven't had chance to look into this further, yet.

    - DPCs + concrete floor slabs are bad, as the moisture that builds up beneath leads to an increase of moisture at the edges where it's likely to migrate into the walls. (Though maybe that could - perhaps - be avoided by ensuring that the top of the slab is below the top of the stone DPC, if it exists). Though I've found a suggestion to use a mix of lime mixed with expanded clay beads, laid over a few hundred mm of expanded glass beads for insulation, and a suggestion that a thick slab (150 to 200mm) + teracotta tile finish is compatible with UFCH.

    Clearly a lot more work to do on this, including on how to get it though building control or even find thermal data, so further ideas are still appreciated.
      Wall1.jpg
    •  
      CommentAuthorfostertom
    • CommentTimeMar 1st 2019
     
    Mike that looks exactly like my own definitely devon cob walls - you are devon aren't you?

    Doesn't rammed earth mean a) strongly rammed between shuttering, later removed; b) addition of cement or lime?

    Cob is just piled up and trampled for compaction, and the sides trimmed flattish and vertical (or often tapered upward) with a spade. May be a mix of different clays, maybe sands and aggregate bits, according to very local experience, but no cement/lime. The addition of straw/dung was prob more to do with putting cattle onto the mix to trample around and mix it. Correct - lime render only (def not cement) or just leaving exposed is fine.

    Rammed earth, with cement/lime, should be much more resistant to re-dissolving with prolonged wetting.
    •  
      CommentAuthorfostertom
    • CommentTimeMar 1st 2019
     
    I don't see why
    Posted By: Mike1external insulation is bad idea, as it leads to a build up of moisture in the wall
    Assuming the EWI is breatheable and so is the interior face, so the cob can re-dry both inward and outward, why should protecting the cob from weather, and from interstitial insulation in its outer layers, lead to moisture buildup? Quite the reverse.

    Posted By: Mike1mineral fibre internal insulation is not advised, as it can become saturated from moisture from the wall, in addition to the risk of moisture condensing in it if the house vapour barrier isn't fully effective
    Internal insulation makes the whole of the cob, from inside to out, colder than it would have been, while subject to vapour load generated from use as a house, hence 'un-natural' interstitial condensation within its coldness. Then attempt at an internal vapour barrier (whether effective or not) prevents internal insulation from re-drying inward.

    If insulation has to be internal, make it relatively weak (say 3" max) so the cob stays a bit warm. And on no account seal it against inward re-drying with an internal vapour barrier .
    • CommentAuthorMike1
    • CommentTimeMar 1st 2019 edited
     
    Hi Tom

    Rammed earth seems to vary between areas, but essentially yes, just damp earth - ideally a gravelly clay - taken from below the top soil and tamped down in layers between wooden shuttering, but without the addition of straw (which would make it cob and, I guess, make it stronger). But I imagine the properties are similar.

    I gather that in some areas lime may have been added, but that doesn't seem to be universal. In some places the earth 'blocks' are tamped directly on and adjacent one another, sometimes a (presumably lime-based) mortar is used on the base (and sometimes the ends) of the shuttering to help bond each 'block'.
    •  
      CommentAuthorfostertom
    • CommentTimeMar 1st 2019
     
    Ah - so do you think your walls have been 'blocklaid' i.e. blocks cast before placing/mortaring? That could still count as cob - is a standard method of cob repair (using concrete blocks to repair cob is disastrous).
    •  
      CommentAuthordjh
    • CommentTimeMar 1st 2019
     
    I think if there are blocks of earth then it's most likely cob as that's a traditional method as Tom says. Rammed earth is just loose earth laid in layers inside shuttering and 'rammed', sometimes with the addition of cement or lime depending on what the local soil is like. Straw in cob adds tensile strength, much like hair or other fibres in lime. Cow dung works in a similar way, with the fibres and proteins in it adding tensile strength and the dung also 'glues' the material together.

    I agree with Tom as well about insulation. Where did you get the information about external insulation being bad news?
    • CommentAuthorMike1
    • CommentTimeMar 1st 2019 edited
     
    Posted By: fostertomAssuming the EWI is breatheable and so is the interior face, so the cob can re-dry both inward and outward, why should protecting the cob from weather, and from interstitial insulation in its outer layers, lead to moisture buildup? Quite the reverse.

    I'll need too look back at my notes to see their reasoning, but a major concern seemed to be ensuring the evaporation of moisture rising from the footings. And apparently 20% moisture content can be enough to cause collapse, so want to get it right (or look for another project).

    Internal insulation makes the whole of the cob, from inside to out, colder than it would have been, while subject to vapour load generated from use as a house, hence 'un-natural' interstitial condensation within its coldness. Then attempt at an internal vapour barrier (whether effective or not) prevents internal insulation from re-drying inward.
    Agree with the theory.

    If insulation has to be internal, make it relatively weak (say 3" max) so the cob stays a bit warm. And on no account seal it against inward re-drying with an internal vapour barrier .
    Or would thinner insulation just place the dew point a bit deeper in the wall (which must be about 600mm thick)? Is it better to keep the dew point well within the insulation? Or due to the materials, does moisture migtation make the dew point of little practical help anyway? Agree with avoiding a vapour barrier though, and needs.to be a breathable paint too.
    • CommentAuthorMike1
    • CommentTimeMar 1st 2019
     
    Posted By: fostertomAh - so do you think your walls have been 'blocklaid' i.e. blocks cast before placing/mortaring? That could still count as cob - is a standard method of cob repair (using concrete blocks to repair cob is disastrous).

    From the parts I can see it looks to be all cast in-situ, just recounting my research that apparently that's not the.only way it's done.
    • CommentAuthorMike1
    • CommentTimeMar 1st 2019 edited
     
    Posted By: djhI think if there are blocks of earth then it's most likely cob as that's a traditional method as Tom says. Rammed earth is just loose earth laid in layers inside shuttering and 'rammed', sometimes with the addition of cement or lime depending on what the local soil is like. Straw in cob adds tensile strength, much like hair or other fibres in lime. Cow dung works in a similar way, with the fibres and proteins in it adding tensile strength and the dung also 'glues' the material together.

    Not blocks in this case, and no sign of straw or other inclusions that I'd expect to see with cob.

    I agree with Tom as well about insulation. Where did you get the information about external insulation being bad news?
    As above, will need to look back at my notes - but it's possible that was not taking account of using natural fibre (eg hemp) external insulation, or problems in using such fibers externally (not sure if they may cause adhesion problems for external lime render, for example, unless the render is on wood or metal laths, though under timber cladding sounds better - on the basis of no research).
    •  
      CommentAuthordjh
    • CommentTimeMar 2nd 2019
     
    Yes, please post the source of your notes. The naturalness of the fibre has nothing to do with it. The moisture transport abilities on the one hand and the structural integrity and roughness of the surface would appear to be the important attributes for the issues you mention.
    •  
      CommentAuthorfostertom
    • CommentTimeMar 2nd 2019 edited
     
    BTW, living in a cob farmhouse has convinced me that cob has effectively insulative properties that go beyond Uvalue.

    Cob samples, including all voids etc can be tested, or site measured, as historic buildings organisations have done for many kinds of traditional walls, coming up with much better Uvalues than post-war default assumptions.

    But I'm suggesting better effective performance than even that. Some complex of moisture transactions and diurnal heat flows. Not to mention the all-pervading hygroscopic buffering, which makes shower room extract almost unnecessary. That must have something to do with it.
    • CommentAuthorMike1
    • CommentTimeMar 3rd 2019 edited
     
    Well having done some more research, it looks like there isn't any definitive scientific-based guidance yet, though since 2012 research has been ongoing in France (under the PRIMATERRE project), where there are apparently tens of thousands of houses built from rammed earth and insulation therefore seems to be a significant issue.

    The most recent article I've found so far by some of the researchers (August 2016, http://alecgrenoble.free.fr/File/News_pro/N_16/LGCB-ENTPE-Isolation_pise-aout-2015BD.pdf ) - suggests that:

    - any material used for EWI must have a vapour diffusion resistance lower than that of the rammed earth to allow the wall to continue to breath. Where vapour diffusion resistance = the coefficient of water vapor diffusion resistance (µ) x the thickness, and where µ for rammed earth is beween 9 and 10,6. One achitect has suggested using wood fibre panels between a timber framework with a ventilated wooden rain screen.

    - they suggest it is possible to use IWI, with a vapour barrier on the warm side, but that to be effecive the wall must be well protected from damp, with a vapour permialbe external coating (or nothing) and a completely continuous vapour barrier, with the understandable proviso that the absence of any one can lead to problems - I read this more as a warning against IWI rather than as a recommendation. They also identify a mason who suggests upgrading the wall using hemp blockwork in lime mortar with a lime plaster finish; it's not clear if this is built against the wall, or as a separate leaf with a ventilated cavity between, but maybe I can track down more information...

    In a separate document they state the dry thermal conductivity of rammed earth walls ranges from 0.45 to 1.6 W/m.K depending on the soil used and the method of measurement.
    •  
      CommentAuthorfostertom
    • CommentTimeMar 3rd 2019
     
    An old ambiguity that used to plague the " outboard vapour resist*** must be one third (some said one fifth) of inboard resist*** " rule of thumb - now thankfully discredited and abandoned. Was it meant to be resistance, or resistivity? - no-one could ever say, because no-one knew who had invented the rule.

    That first item of French advice to me smells of just such falacy and misunderstood rule-of-thumb. Vapour transport is not analogous to electical resistance etc. For my money, it should refer to resistivity i.e. thickness doesn't come into it. It's the vapour gradient that shouldn't steepen outward.

    Or, why shouldn't it? The above one-third/one-fifth rule is ineffective, no substitute for WUFI modelling, or at least WUFI-based experience. Materials don't need to be super-permeable - just a quantum-leap more permeable than a vapour barrier.

    Anyway, why should a cob wall be sopping wet? It should have good 'hat and boots' i.e, well sheltered from rain on top and built on a 500mm high rubble stone base wall, which acts as capillary break against any poss of rising damp. If french pise is customarily built straight off the ground, then they have a serious problem anyway.
    •  
      CommentAuthordjh
    • CommentTimeMar 3rd 2019
     
    Posted By: fostertomVapour transport is not analogous to electical resistance etc

    Yes it is. In what way isn't it? (Talking purely about resistance through solids, not convection). I agree with your sentiments though.

    why should a cob wall be sopping wet?

    Apart from the basic requirements you have mentioned, I suppose the other major factor is exposure to weather. A west-facing wall on the Cornish coast is very different to an east-facing one in Essex.
    •  
      CommentAuthorfostertom
    • CommentTimeMar 4th 2019
     
    Posted By: djhIn what way isn't it?
    For a start, 'thickness' rarely comes into everyday electricity - an electrical resistance is an encapsulated object, thickness irrelevant, resisting electrons (not to mention impedance and capacitance), whereas in vapour transport thickness is all-important and involves moving massive objects around (if you can call a vapour cloud massive). Also electrons don't suddenly condense into a puddle and drop out of apparent existence. What's the electrical analogy of relative humidity, pressure/density, capillarity?
    •  
      CommentAuthorfostertom
    • CommentTimeMar 4th 2019 edited
     
    Posted By: djhA west-facing wall on the Cornish coast
    Indeed - cob doesn't happen in horizontal-rain-sluicing Cornwall. Makes me wonder if pise is used in much more dodgy situations, like building straight off the ground, in France.

    Same local-climate considerations apply to any wall type/construction - no justification for abandoning generalised vapour-transport understandings just in the case of cob.
    • CommentAuthorMike1
    • CommentTimeMar 4th 2019 edited
     
    Posted By: fostertomThe above one-third/one-fifth rule is ineffective, no substitute for WUFI modelling, or at least WUFI-based experience. Materials don't need to be super-permeable - just a quantum-leap more permeable than a vapour barrier.

    The same paper I referred to mentions that their research has found that models such as WUFI don't accurately model the performance of rammed earth walls, for example underestimating temperature rise (by 2°C) and time lag (by 4 hours) in a 30cm thick wall. One of the researchers has published a more accurate mathematical model in a conference paper at https://www.researchgate.net/publication/264405140_Etude_de_la_pertinence_des_hypotheses_dans_la_modelisation_hygrothermique_du_pise - though too complex for me to start getting into that. BTW, there's a photo of a house that collapsed from water infiltration on page 11 of some associated slides (at http://ibpsa.fr/index.php?option=com_jdownloads&Itemid=53&view=finish&cid=290&catid=63 ).

    Anyway, why should a cob wall be sopping wet? It should have good 'hat and boots' i.e, well sheltered from rain on top and built on a 500mm high rubble stone base wall, which acts as capillary break against any poss of rising damp. If french pise is customarily built straight off the ground, then they have a serious problem anyway.
    It seems they are built off a stone base in France too, but with lime mortar that's not going to be 100% water tight - more a throttle than a break - and as djh mentions, the exposure of the wall would of course be a factor too.
    • CommentAuthorMike1
    • CommentTimeMar 4th 2019
     
    Latest, and perhaps the last finding is that there's a book on the topic that apparently incorporates some of the above research:

    Rammed Earth Construction: Cutting-Edge Research on Traditional and Modern Rammed Earth a collection of peer-reviewed papers presented at the First International Conference on Rammed Earth Construction (ICREC2015, University of Western Australia, Perth, Western Australia, 10-13 February 2015) by academics, engineers and rammed earth practitioners from around the world.

    Though at around £60 I'll not be buying it - unless, perhaps, I do decide to go ahead and buy this barn. Which is a prospect that is somewhat receding, I think, based on what I'm finding.
    • CommentAuthorMike1
    • CommentTimeMar 4th 2019
     
    Posted By: fostertomAnyway, why should a cob wall be sopping wet?
    Looks like another reason is flooding; just come across this photo and report (in French) of flooding of the Saône in 1856 which destroyed dozens of rammed-earth homes (while leaving those built from stone standing) and killed 18: https://www.leprogres.fr/lyon/2016/12/11/le-1er-juin-1856-lyon-victime-du-rhone-en-crue-offre-un-paysage-de-desolation
    •  
      CommentAuthorfostertom
    • CommentTimeMar 4th 2019
     
    OK - flooding - and
    Posted By: Mike1a house that collapsed from water infiltration
    - choice of insulation won't help with those!

    Dunno - maybe cob/pise is a special case in vapour-transport understanding - but the guidelines offered earlier just seem to revert to old, faulty conventional wisdom.

    Quite possible that WUFI-world data on cob/pise's physical properties are wrong, and maybe (like in preservationists' research on traditional masonry walls) insufficient account taken of voids and capillary breaks, things like that - but theory should hold up, not get stood on its head.
    •  
      CommentAuthorfostertom
    • CommentTimeMar 4th 2019 edited
     
    As you were - a thought. Of course unfired clay is not as other materials - highly hygroscopic i.e stores liquid water not in capillaries between particles, but in the particles themselves, causing them to swell.

    So tho vapour behaviour should be standard, liquid behaviour, whether soaked up or by condensation, may be significantly different in absorbtion and/or re-drying, in quality and/or quantity.

    Doubt those French recommendations would therefore be right, tho.
    • CommentAuthorMike1
    • CommentTimeMar 6th 2019 edited
     
    Posted By: fostertomDoubt those French recommendations would therefore be right, tho.
    They recognise that too, and say in their research aims that
    there is currently no recommended guide for [the use of natural clay and stone building materials] recognised by professionals, nor any means of measuring and guaranteeing performance recognised by scientists. This lack traditionally leads to the application of inappropriate renovation and construction methods and/or the preference for other building materials that are less ecologically efficient but benefit from standardised testing procedures. At best, companies rely on their empirical knowledge.
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