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Green Building Bible, Fourth Edition
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    • CommentAuthordovemw
    • CommentTimeMar 15th 2023
     
    I am new to the forum and have a new self build PH standard timber frame project in Surrey. We have planning permission and are about to get the PHPP modelling started. Our site is on sandy London clay and we are also about to get a full ground investigation undertaken to establish is we can do a strip or raft foundation or have to use a piled solution. The Geotechnical experts, a local structural engineer and two ground works contractors all think we will end up with a piled foundation and looking locally new build projects are using piles!

    Does anyone have any advice on best way to insulate a piled slab supported by piles for a PH project? The default by the groundworks contractors looks like there will be anti heave measures then insulation under the slab and the slab itself. Is there a solution to avoid thermal bridging where the pile connects to the slab? I assume we could insulate above the slab and then use high compressive strength insulation under the timber frame sole plate to reduce the impact of the cold bridges, is this a good solution?

    (I have been looking to see if there are any discussions on piled foundations on this forum and can't find any specific to this hence creating a new discussion.)
    •  
      CommentAuthordjh
    • CommentTimeMar 15th 2023
     
    Welcome, and congratulations on your project. I think there's a fairly strong preference for a passive slab type of foundation where possible. There's a fair description at https://passivehouseplus.co.uk/magazine/guides/the-ph-guide-to-insulating-foundations Ours came from Kore. We have clay with some heave and several tree roots so there's a fairly deep pit underneath filled with a load of hardcore to get a stable base. A timber frame project ought to be fairly light, so I think you'll need very poor load capacity from the ground to necessitate piles. If you do then there are various thermal break connection products usually used for the likes of balcony support that might be usable on top of piles (or the manufacturer might have another suitable product). Otherwise as you say, you could put a [cold] slab/raft on the top of the piles and then insulation above and some form of ground floor structure. Either another slab or a timber frame floor structure maybe.

    Spend some time trying to find a good engineer. I'd definitely recommend talking to Hilliard Tanner.
    • CommentAuthordovemw
    • CommentTimeMar 15th 2023
     
    Thankyou very much for the tips. I will see what the results are from the ground/soil investigation are and I will probably come back to this forum for some more advice. I will also speak to your suggested engineer as I am not sure local engineers really understand what we are doing with a PH project.
    •  
      CommentAuthordjh
    • CommentTimeMar 16th 2023
     
    We ended up with three structural engineers. Hilliard for the foundation, another chap for the straw bale wall structure, and a third for the specialised timber structure in our barrel-vaulted roof. Oh and there was another employed by the metal web first floor joist suppliers just for those. I chose the straw bale one and he recommended that I use others for the various specialised bits. The others came via various contacts.

    Oh and we went for a passive slab rather than a timber ground floor on piles because of (a) worries about level access into the house and (b) cost. A timber floor would have lower embodied energy though :shamed:
    • CommentAuthordovemw
    • CommentTimeJul 24th 2023
     
    Good morning,
    Since I last posted we had a full site / soils investigation done and have then had a few follow up discussions about the foundations. The investigation involved a total of 5 bore holes 4 shallow (4 to 5m depth) on the corners of the footprint and one deep (14m). What we have discovered is our ground conditions are not consistent until 2.4m depth and so out options are basically (others have also been considered & ruled out)
    1) Excavate entire footprint to 2.4m and backfill with engineered backfill then an insulated slab or
    2) Pile and slab or block and beam plus insulation.
    Option 1 means removing about 800tonnes of clay from our restricted access site so is really a non starter and more expensive than piling.
    So we are where we expected with some form of piled foundation with insulation below the slab and possibly above with and option of using insulating connectors at the pile caps (Schoeck Sconnex).
    We now need to include the piles into the PHPP model and we are trying to work out what the effect of the piles is on a slab with insulation below and do we need the thermal break devices at the pile cap or additional insulation above the slab. At the moment we are planning to model the thermal bridging of these 3 options to decide which way to go but the modelling isn't cheap and this seems like a problem someone else must have come across and worked out which way to go. Does anyone have any tips on which way is going to be best thermally/ cost wise?
  1.  
    I would have thought
    piles with ring beam and slab incorporated or ring beam then beams and blocks - do some costings, then build whatever you want off that with insulation above the slab e.g floor insulation meeting straw bails and screed over floor insulation to me would seem reasonable with no need for thermal breaks on piles or slab.
    •  
      CommentAuthordjh
    • CommentTimeJul 24th 2023
     
    Posted By: dovemwOption 1 means removing about 800tonnes of clay from our restricted access site so is really a non starter and more expensive than piling.
    Oh well. We had to dig to 2 m at one end but only about 1.5 m at the other end (trees).
    So we are where we expected with some form of piled foundation with insulation below the slab and possibly above with and option of using insulating connectors at the pile caps (Schoeck Sconnex).
    We now need to include the piles into the PHPP model and we are trying to work out what the effect of the piles is on a slab with insulation below and do we need the thermal break devices at the pile cap or additional insulation above the slab. At the moment we are planning to model the thermal bridging of these 3 options to decide which way to go but the modelling isn't cheap
    I'm not an expert but looking at p41 of https://www.passivhaustrust.org.uk/UserFiles/File/Technical%20Papers/How%20to%20Build%202023/HowToBuild-Ch7.pdf it suggests putting a ringbeam on top of the piles and then an insulated raft above that. It sounds like you have more sand than clay, but is there any possibility of heave? What is the bearing capacity of the ground?

    If you can find an engineer that has done PH projects on similar ground, they may be able to steer you towards the best options, and may be able to help with the modelling.
    • CommentAuthordovemw
    • CommentTimeJul 25th 2023
     
    Thanks for the comments. We are on a sandy clay so there is a medium heave potential but the quality of the sandy clay is variable across the site, to depths well below the foundations of the existing bungalow we will be demolishing. We have considered a ring beam and then an insulated slab over it but the ring beam itself is expensive (current conctete and steel prices) and ends up being a double up of structure. I am waiting on more prices but it looks like the insulated pile caps under the slab should be cheaper than the ring beam option. There are also not a lot of companies that know how to build these sorts of foundations. I have found a couple who are based in the SE England and am looking for more. A structural engineer who really knows these systems would be great too!
    • CommentAuthordovemw
    • CommentTimeJul 25th 2023
     
    I also forgot to mention we have tree roots from trees that are still growing and one that came down a number of years ago but was very close to the existing house.
    •  
      CommentAuthordjh
    • CommentTimeJul 25th 2023
     
    Posted By: dovemwWe are on a sandy clay so there is a medium heave potential but the quality of the sandy clay is variable across the site
    Apologies if I'm telling you things you already know. (1) The heave potential of clay depends on the particular type of clay, so you need to check what type you have. (2) A timber frame house tends to be a lot lighter than the average build, and a passive slab foundation is very good at spreading the load evenly over the whole area. So it's worth checking the numbers in detail since the engineers may be more used to 'conventional' heavy construction and make recommendations on that basis.

    If you do have heave potential then you'll need to take out the top layer of soil and replace it with either air or some crushable material (Cellcore or the like). Are you in a radon area?
  2.  
    Posted By: dovemwWe have considered a ring beam and then an insulated slab over it but the ring beam itself is expensive (current conctete and steel prices) and ends up being a double up of structure. I am waiting on more prices but it looks like the insulated pile caps under the slab should be cheaper than the ring beam option.

    If you don't have a ring beam on the piles then the slab will have to provide all the support for the structure - which will mean quite a thick slab. But typically what is done is a slab which is thicker at the edges and with thicker parts wherever support is needed internally (e.g. internal load bearing walls). This amounts to a ring beam and slab cast as one. The thicker parts are on the underside so that the top is flat. At ground level the ground usually provides the shuttering below. If the ground floor structure needs to be clear of the ground for any reason then the below slab shuttering is usually left in place (too much work to remove it!)

    You will need a SE to design the slab and they will need to know the loadings of the structure in order to calculate slab - otherwise they could over or under specify the slab - one is over expensive the other disastrous. It would be best if the SE specified the whole job as one piece of work, piles and slab.

    IMO it would be best if the piles and slab was treated as one without the complication of thermal breaks or alike between them. Piles and slab as one would be a 'standard' job for a SE without unknown or infrequently used features then with the slab design done you can get your PH designer / architect to do their thing on the slab.

    Another option would be to timber frame the whole lot with timber beams on the plies, probably engineered timber beams but e.g. green oak would also be an option. This is doable but not an option I would use, may not be much cheaper than concrete and almost certainly would have consumer resistance if the property ever needed to be sold.
    •  
      CommentAuthordjh
    • CommentTimeJul 26th 2023
     
    Posted By: Peter_in_HungaryIMO it would be best if the piles and slab was treated as one without the complication of thermal breaks or alike between them. Piles and slab as one would be a 'standard' job for a SE without unknown or infrequently used features then with the slab design done you can get your PH designer / architect to do their thing on the slab.
    If you did this then the entire slab would need to be below the insulation, since it's thermally connected to the ground, so you would need insulation on top, followed by another slab. IMHO it's a very poor idea to get non-PH trained engineers to design the foundations and then try to patch up the design afterwards.

    Another option would be to timber frame the whole lot with timber beams on the plies, probably engineered timber beams but e.g. green oak would also be an option. This is doable but not an option I would use, may not be much cheaper than concrete and almost certainly would have consumer resistance if the property ever needed to be sold.
    I looked at this option for our build. I didn't use it for two reasons (1) cost, and (2) depth of the structure combined with rules about keeping timber 6" above ground whilst achieving level access to the house. I wouldn't consider the green oak route under any circumstances myself.
  3.  
    Posted By: djhIMHO it's a very poor idea to get non-PH trained engineers to design the foundations and then try to patch up the design afterwards.


    On that note, have you tried Build Collective?

    https://www.buildcollective.co.uk/about-us

    Technically I think they're based in SW rather than SE but they definitely include at least one PH-certified structural
    engineer.
  4.  
    Posted By: djhIf you did this then the entire slab would need to be below the insulation, since it's thermally connected to the ground, so you would need insulation on top, followed by another slab.

    Yes the entire slab would be below the insulation. Above the insulation would be no more than what you put down when you have insulation then UFH then floor finish. Whether or not there is UFH incorporated or not the build up would be the same.

    Posted By: djhIMHO it's a very poor idea to get non-PH trained engineers to design the foundations and then try to patch up the design afterwards.

    The advantage of building the piles and slab as one is that the construction is standard and nothing to do with PH or anything else that may go on top - other than the structure has to carry the intended load so any competent SE could do this job without any PH understanding.
    •  
      CommentAuthordjh
    • CommentTimeJul 26th 2023
     
    Posted By: Doubting_ThomasOn that note, have you tried Build Collective?
    Looks like a promising suggestion to me at first sight. :bigsmile: One trick I learned for finding architects, which might also work for engineers, is to approach one and agree to pay them to listen to/look at your design ideas and plans as far as you have them, and then for them to recommend say three other architects for you to approach to do the work.
    •  
      CommentAuthordjh
    • CommentTimeJul 26th 2023
     
    Posted By: Peter_in_HungaryYes the entire slab would be below the insulation. Above the insulation would be no more than what you put down when you have insulation then UFH then floor finish.
    Given that the OP already rejected a ring beam on the piles supporting a separate raft above on grounds of cost, I suspect that a raft on the piles supporting a second slab above would also be rejected on cost grounds a fortiori. The slab would have to be strong enough to support the walls etc; it's not a simple screed.
  5.  
    There will need to be something to tie the piles together and then something to support the floor of the house. IMO the easiest (and probably cheapest) would be a slab (or raft) thickened at the edges and where load bearing is needed i.e. a combined ring beam and slab cast as one.

    If this was done there would be no need for a second slab on top of the insulation. (In this context I mean a slab to be a reinforced concrete slab) Once the slab is made then the building can be put on top. The slab would need to be designed to account for the load of the building but is independent of the building design.

    The insulation would go on top of the slab and on the insulation can be a normal floor e.g. 70mm screed with UFH and tiles, timber board or a loose laid click fit flooring any of which would be contained by the walls. The walls as per the OP will be straw bails which would I presume sit on the slab without the need for other thermal insulation between the slab and the bails.

    I don't see the need for a second slab if the first is a cast in one slab on the piles, however I am not a SE:
    • CommentAuthordovemw
    • CommentTimeJul 27th 2023
     
    Thank you to Peter_in_Hungary and djh for your assistance on this.
    We had the idea of wood in the floor suggested by another self build passive house owner as they did this on a sloping site, however our issue is our floor is too close to the ground level to allow any structural timber in it and to get it above the ground (and we have winter water levels close to the surface) we would have to raise the ridge which we definitely cannot within our planning as that was a significant issue to get the planning and we don't want to go back to planning.
    I will speak to Build Collective as I think getting input from an SE who understands Passive House design and clay soils is essential.
    •  
      CommentAuthordjh
    • CommentTimeJul 27th 2023
     
    Posted By: Peter_in_HungaryI don't see the need for a second slab if the first is a cast in one slab on the piles
    This is a PH construction, and thermal bridges matter.
  6.  
    Posted By: djh
    Posted By: Peter_in_HungaryI don't see the need for a second slab if the first is a cast in one slab on the piles
    This is a PH construction, and thermal bridges matter.

    I think we might be talking at cross purposes here.
    There will need to be something structural on top of the piles both to support the walls and to support the floor. If the insulation is below the slab and there is a thermal break on top of the piles then the insulation will need protecting, both the thermal break and the under floor insulation. This IMO will complicate the slab.

    If the structural support is on the piles, both for walls and floor then the insulation is put on top of this raft / slab or what you want to call it, I don't see where any thermal bridges will come from and the insulation will be protected by the slab which will be a much easier construction without the need for thermal breaks on the piles. And as I said above, on top of the internal insulation you can then put what ever floor covering you want.

    And if the slab goes on the piles with the insulation above it then you don't need a PH savvy SE. Much easier to find a SE who knows about piles and connecting structural slabs without demanding PH knowledge into the mix.
    •  
      CommentAuthordjh
    • CommentTimeJul 27th 2023
     
    Posted By: Peter_in_HungaryI think we might be talking at cross purposes here.
    I don't think we're at cross purposes.
    If the structural support is on the piles, both for walls and floor then the insulation is put on top of this raft / slab or what you want to call it
    I think this may be where there's a difference. How do you propose supporting the walls on the insulation above the raft?

    A raft is a concrete slab with enough reinforcement to be supported only at points - a typical use is over land over mineshafts, where there might be holes appear. Another use is a raft supported by piles. Similar is also used for slabs above insulation, where the insulation can't support the point loads that might be imposed above. So the raft spreads the loads over a wider area. A raft won't break, whereas slabs might, given changing circumstances.
  7.  
    We've just engaged Build Collective for our second self build project which is aiming for Passive House standard. Too early to give much feedback yet, but one of the main reasons we were happy to go with them was their experience in the PH field which I'm hoping will really help us.
  8.  
    Posted By: djhA raft is a concrete slab with enough reinforcement to be supported only at points - a typical use is over land over mineshafts, where there might be holes appear. Another use is a raft supported by piles.

    This is what I have been meaning in my points above - a raft with the insulation above.

    All the floor slabs I have put in have 150mm x 150mm rebar mesh as standard.
    I did a barn conversion where the SE thought the trauma to the stone/rubble wall of a standard (over here) beam and block floor for the first floor (5.5m x 9m) would be too much so a poured concrete floor was used - this contained over a ton of rebar. - Do these count as slabs or rafts? is it all in the name?

    Posted By: djhHow do you propose supporting the walls on the insulation above the raft?

    For the floors I would use 100 grade EPS.
    For the walls the OP is intending to use straw bales walls which I would have thought enough insulation without additional. However If more or different insulation was needed between the bales and the raft (e.g. to prevent any damp from water ingress from seepage at the raft) then I would use 300 grade EPS

    The use of 100 grade EPS for floors and 300 grade EPS for walls to give continuos insulation has been previously discussed on this forum, notably by Viking House
  9.  
    Just ideas,

    CO2 emissions from heating a PH per m²
    = 2.5 kg per year now,
    but reducing to net zero before 2050

    CO2 emissions to make 200mm RC and 300mm EPS, per m²
    = 70 kg approx
    = more than the lifetime's heating emissions!!


    Becoming much more important these days to spend time/effort on minimising the construction emissions:

    Every 10mm that can be shaved off the slab helps, how thin can it go?
    Can it be thinner in lower-load places than others?
    What would it mean if there were more piles spaced closer together, so the slab doesn't have to span so wide and is thinner, or vv with fewer piles?
    Can any foundations from the previous building be reused?
    What is the very least rebar needed?
    Can a lower CO2 mix be used with less cement, or GGBS, how far away would that be trucked in from?

    The EPS is as much the CO2 culprit as the concrete, any alternatives?
    Could it be thinner in the centre of the floor than round the edges?
    Glass wool above the slab, instead of EPS below?


    Unfortunately PH standard doesn't think about construction emissions (neither does SAP) so previous PH experience might not be relevant, ask your arch/SE what they also know about embodied carbon. Lots of resources available to them.

    Can it really really not use timber :-) ?
    Ground level can be gently mounded beside 15% of the perimeter of a timber floor (iirc) to give landscaped level access, doesn't have to be an ugly ramp.
    •  
      CommentAuthordjh
    • CommentTimeJul 28th 2023
     
    Posted By: Peter_in_HungaryFor the walls the OP is intending to use straw bales walls
    Where do you get that idea? The OP said " a new self build PH standard timber frame project".

    which I would have thought enough insulation without additional.
    I live in a straw bale PH, so I do know of what I speak, and no it isn't sufficient.

    However If more or different insulation was needed between the bales and the raft (e.g. to prevent any damp from water ingress from seepage at the raft) then I would use 300 grade EPS
    Indeed but AFAIK EPS300 doesn't provide a suitably stable surface to build on top of. That's why we don't have it, for example, but have a concrete ring beam on top of EPS300.
    •  
      CommentAuthordjh
    • CommentTimeJul 28th 2023
     
    Posted By: WillInAberdeenEvery 10mm that can be shaved off the slab helps, how thin can it go?
    Can it be thinner in lower-load places than others?
    Yes, my slab/raft is a good example of that. It varies quite a lot in thickness with a moderately complex design. In reality it varies in units of 100 mm since that's the thickness of the EPS used. It gets too complicated to think about different thicknesses.

    What would it mean if there were more piles spaced closer together, so the slab doesn't have to span so wide and is thinner, or vv with fewer piles?
    That is what you pay the engineer to determine!

    Glass wool above the slab, instead of EPS below
    Can you get glass wool in a 300 rating? Or even a 100 rating?

    Can it really really not use timber :-) ?
    Ground level can be gently mounded beside 15% of the perimeter of a timber floor (iirc) to give landscaped level access, doesn't have to be an ugly ramp.
    One big problem when I looked at it was cost, that may have changed, I don't know. A lot depends on the particular site; slopes make it easier; on our fairly level site another major constraint was keeping the ridge height down (we're next to a listed building) and adding 18" or so for the ground floor wouldn't have helped.
  10.  
    Posted By: djh
    Posted By: Peter_in_HungaryFor the walls the OP is intending to use straw bales walls
    Where do you get that idea? The OP said " a new self build PH standard timber frame project".

    Sorry my mis-read.

    Posted By: djh
    However If more or different insulation was needed between the bales and the raft (e.g. to prevent any damp from water ingress from seepage at the raft) then I would use 300 grade EPS
    Indeed but AFAIK EPS300 doesn't provide a suitably stable surface to build on top of. That's why we don't have it, for example, but have a concrete ring beam on top of EPS300.

    I can't comment on the stability of 300 EPS used with a TF construction, I would have to defer to a SE for that. The TF will I imagine need to be fixed through to something solid what ever solution is chosen.

    http://www.viking-house.ie/passive-house-foundations.html

    shows a lot of PH designs, interestingly all without footings, just compacted hardcore i.e. all slab or raft construction with ring beams including the comment
    " Viking Raft Slab and Viking Waffle Slab are suitable for soft ground conditions, the weight of the house is transferred throughout the slab, so we have solutions for most situations."

    Depending upon the ground conditions perhaps a raft without piles might be an option. But that would be one for the soil engineer. I don't know if the SE has looked at a rafted solution (The OP just stated "So we are where we expected with some form of piled foundation)" Often I have found tech. people go with what they usually use and it is not until something else is suggested that they comment on that other feasibility.

    Back to the original issue would the cost of and work involved in protecting the under raft insulation and the thermally broken piles be more arduous than above raft insulation even if another ring beam were needed. That would need costings.
    •  
      CommentAuthordjh
    • CommentTimeJul 28th 2023
     
    Posted By: Peter_in_Hungaryhttp://www.viking-house.ie/passive-house-foundations.html

    shows a lot of PH designs, interestingly all without footings, just compacted hardcore i.e. all slab or raft construction with ring beams including the comment
    " Viking Raft Slab and Viking Waffle Slab are suitable for soft ground conditions, the weight of the house is transferred throughout the slab, so we have solutions for most situations."

    Depending upon the ground conditions perhaps a raft without piles might be an option. But that would be one for the soil engineer. I don't know if the SE has looked at a rafted solution (The OP just stated "So we are where we expected with some form of piled foundation)" Often I have found tech. people go with what they usually use and it is not until something else is suggested that they comment on that other feasibility.
    Yes, I suggest you go back and read the whole thread again. We've already discussed all this. And yes, my house does have exactly that type of solution, but it is apparently too costly for the present situation.

    Back to the original issue would the cost of and work involved in protecting the under raft insulation and the thermally broken piles be more arduous than above raft insulation even if another ring beam were needed. That would need costings.
    Indeed, which is why the OP is looking for suggestions for suitable engineers. I suggested Hilliard Tanner and Tom suggested Build Collective. I don't know whether the OP has contacted either.
    • CommentAuthordovemw
    • CommentTimeJul 28th 2023
     
    Lots of interesting discussion and I have now been in contact with Build Collective and have an initial discussion with them next week.
    Our atchitect who is doing the PHPP for us did a project a few years ago on a PH that used no concrete, the foundations were on a system of steel piles and this supported a wooden floor system, unfortunately this isn't going to work on our site. We haven't done any work on the emissions from the construction phase but we are keen to reduce the use of concrete where practical and not use excessive materials in general, both from emissions perspective and because we are on a narrow road and need to minimise the impact of the build on the neighbours.
    I'll update you as this progresses.
    • CommentAuthorborpin
    • CommentTimeJul 30th 2023
     
    Just one word of warning. Foundations can quickly swallow a huge amount of your budget, If the budget is tight, look to save elsewhere, like reducing the footprint. Watch inflation - prices are rising all the time and the quote you got a few months ago could have gone up by 5-10% since.

    As said elsewhere, take care on your choice of Architect & Structural Engineer. Make sure they are PH Certified if that is what you want, not just someone who did a PH project a few years ago!
   
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