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Green Building Bible, Fourth Edition
Green Building Bible, fourth edition (both books)
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    • CommentAuthorCliff Pope
    • CommentTimeSep 21st 2024
     
    I have fitted a UV treatment unit in the water pipe in the house, on advice following boring of our new borehole.

    I was a bit surprised that the unit got hot, but on reading up about these apparently that is normal, as the unit runs continuously even during periods of no water useage. The temperature is supposed to stabilise as the heat diffuses along the pipe and radiates to the surroundings.

    But ours is not remotely what you could call "warm". It is scaldingly hot, way above its specified maximum operating temperature of 40 degrees, more lke 80 - 90, and far inexcess of what the HDME plasic pipe is meant to stand.

    I'd assumed that the unit should be wired to operate only when the water pump is running, but that apparently shortens the lamp life, so it is meant to run continuously. Radiation is in fact minimal as the unit is shiny stainless steel, not matt black.

    Has anyone any experience of these units? Is this really normal, or should I complain to the supplier and report a fault?
    • CommentAuthorphiledge
    • CommentTimeSep 21st 2024
     
    AFAIK and generally speaking, the hotter anything electrical/electronic runs, the shorter it's life. I'm guessing that if there's no fault the manufacturer is expecting you to be using more water which would dissipate the heat. If that's the case then maybe a circulation pump would cool the unit down a bit but that seems a bit of a faff for something that should be able to handle low/zero flow. See what the manufacturer has to say
    • CommentAuthorGareth J
    • CommentTimeSep 21st 2024 edited
     
    I have a few on various supplies. They do get warm if left without through flow. But not hot.

    You get different sized ones so check yours, on a domestic supply? Is appropriately sized. All the ones I have to look after have a 40W driver (iirc). Even if drawing the full 40W with no water flow, I can't see the s/s case getting more than warm. A 40W lightbulb gets "hot" but the surface area is tiny in comparison.

    I would double check with whoever installed/supplied it.

    You could measure the power consumption and check it's not drawing more than it's rated current.
  1.  
    Posted By: Cliff PopeI have fitted a UV treatment unit in the water pipe in the house, on advice following boring of our new borehole.

    Begs the question as to why water treatment was deemed necessary on a (private domestic?) bore hole.
    I have 3 bore holes, none have any water treatment and none have ever had quality problems.

    IMO treatment is only needed if the water is contaminated to start with or contamination enters the system somewhere. If the water is contaminated to start I guess this is a bigger problem and I'm not sure that a UV unit will solve the problem and if contamination enters the system somewhere then this should be fixed rather than cleaning after the event.

    2 of my systems are closed, that is from the bottom of the bore hole to the tap(s) there is nowhere for anything to get in and once the water is above ground it is pressurised so any leaks will push out rather than suck in. The 3rd system has a holding tank with an air vent so this is a possible source of contamination but in 29 years of operation there have never been any issues and periodic water checks have never shown any issues (and the health authorities have been happy with the installation when we have had public open days on the farm).

    PS post construction treatment of each bore hole was to dump a good quantity of hypochlorite down the borehole, leave for 24 hours then pump out to get rid of any contamination from construction. After this no treatment has ever been done.
    • CommentAuthorGareth J
    • CommentTimeSep 21st 2024 edited
     
    Yes, the above is a good point. A bore hole is far less likely to need UV treatment than a source like a well or spring (my supplies that needed UV), which is more likely to be contaminated. Was the decision to install based on a water test indicating bacterial treatment is needed? Or a belt and braces approach?

    No point maintaining/running it it's not needed. Cost of running and annual bulb changes might be better spent on water quality tests
    • CommentAuthorCliff Pope
    • CommentTimeSep 25th 2024
     
    All good points - thanks.
    The UV unit was cheap (£200) in the overall scheme of things - total about £13,000 for boring, digging trench, installation of pump, control unit, etc- and was advised as a precaution by the borehole contractors. They said in their experience testing for coliforms was meaningless because they could appear subsequent to the test anyway, so they strongly advised installing one anyway just in case.
    I'm getting a general "safe to drink" test done in a few weeks to cover all the common contaminents, principally coliforms, iron and manganese as well as pH and hardness, after it has all had a chance to settle down.

    The power of the lamp is determined by the flow rate when the pump is actually pumping, not of course the actual water consumption. Typically it cuts in about half a dozen times a day, hardly ever at night. It's a 55watt lamp, which I have confirmed by measurement. That's not much in heating terms, but confined in a very small space inside a highly polished steel tube it inevitably gets very hot, just like a light bulb if you confine it with too small a shade. So it's temperature is critically dependent on cooling by the water flow, which for long periods is nil.

    I'm puzzled by how it can ever be expected to be satisfactory, or indeed safe from fire risk, given that the water only flows when the tank is intermitantly drawn and re-filled. I'll talk to the supplier and find out what they advise. It's very tempting to just wire it up to the pump so that the light comes on only when water is drawn.
  2.  
    Posted By: Cliff PopeI'm getting a general "safe to drink" test done in a few weeks to cover all the common contaminents, principally coliforms, iron and manganese as well as pH and hardness, after it has all had a chance to settle down.

    My understanding is that iron is generally harmless even if it is over the limit as it goes in and comes out without touching the sides. Over here the biggest problem is nitrates from agricultural run off but this is rarely a problem with bore holes as they are usually on the 2nd or third level so the water is generally too old to have agricultural run off. (I'm told that our water at 120M and 3rd level is more likely to have dinosaur pee than agricultural run off)

    Posted By: Cliff PopeIt's very tempting to just wire it up to the pump so that the light comes on only when water is drawn.

    Unless the UV lamp has a warm up time which will make it ineffective for short duration flows. A reduced standby voltage may be an option, enough volts to keep the lamp warm but coming on to full power when the pump runs.
    •  
      CommentAuthordjh
    • CommentTimeSep 25th 2024
     
    Sounds like it wasn't properly designed or wasn't installed as designed. But that's just a top-of-my-ignorant-head reaction. :devil:
    • CommentAuthorCliff Pope
    • CommentTimeSep 25th 2024
     
    <blockquote>
    My understanding is that iron is generally harmless even if it is over the limit as it goes in and comes out without touching the sides. .</blockquote>

    I understand that it is harmless to humans but causes brown stains in baths and builds up rusty deposits in pipework which gradually constricts them. We have a chalybeate spring in the garden which causes a rather repulsive eruption of chocolate colour sludge where it flows out of the rocks. Manganese is similar but is a gritty black.

    I realise that at 70 metres down conditions are likely to be different from on the surface.
  3.  
    We had a UV lamp on our well at a previous place, a condition of our mortgage IIRC. We had the council come round and test for coliforms (pretty much guaranteed to be present at the low detection limit), they condemned the well, thus opening up grant funding which paid for the treatment system (pH, UV, filtration in our case in a kiosk outdoors). The previous owner had drunk the well water untreated for 70 odd years and looked very healthy, it was the best tasting tap water we ever had, no chlorine.

    Iirc ours was 18W, the 55W ones are industrial size.

    The UV lamp has a warm up time so it needs to stay on continuously otherwise a glug of coliforms would come through while it warms up and they would then colonise the house pipework.

    The UV power is determined by the path length of water it has to shine through, is nothing to do with flow rate.

    It's a fluorescent bulb so has a fixed operating voltage, you can't tweak the voltage based on flow rate.

    If it got too hot, the water inside it would rise by convection up the pipes and lose heat through the pipe walls. It never got anywhere near to boiling temperature (100deg), and would subsequently have to boil the well dry before increasing to fire ignition temp (400+deg) so no chance of that.

    There was ongoing cost for electricity and the bulbs, filters, pH media, need replacing every year so overall not as cheap as might be expected.

    In county areas there will usually be a specialist water treatment firm who fit and maintain all the supplies locally, they will know about treating whatever minerals iron etc are present in the area.
    • CommentAuthorCliff Pope
    • CommentTimeSep 26th 2024 edited
     
    The pump in our kitchen which pumps up water from previously the well but now the bore hole holding tank is the smallest size generally used, and has a flow rate of 40 litres/minute, maximum listed as 44 l/min.
    Direct Water Filters in their literature list a range of sizes of UV unit, and their largest domestic model, coping with a flow rate of 44l/min, is 55w. Hence the size selected.

    The council are coming shortly to sample the water, so it will be interesting to see what they find. When we had previously used the well water all minerals and nitrates etc were well below maximum limits, and they could detect no coliforms. The report form did not permit "Nill", so had to be recorded as "Nil to 5" of whatever. The official recommendation for the minimum coliform band was to fit UV treatment.
    But with a wink the man said nil was nil so just ignore it. So for 40 years we have drunk untreated water. No one has ever become ill, even visitors. I did once live on a farm with really polluted water, but the residents were never ill but visitors invariably were.

    All information I have found says flow rate (in litres/min) is critical - it can't treat water that is wizzing past too fast. But that's the rate of mass flow rate, not speed of the water.
  4.  
    Posted By: Cliff PopeI did once live on a farm with really polluted water, but the residents were never ill but visitors invariably were.

    Absolutely, you get used to and tolerate with immunity your own bugs as found out by many holiday makers who arrive at their destination to get 'upset tummies' from the local water whereas the locals never have a problem.
  5.  
    44 litres per minute is a very large flow for a house - eg a shower uses 10lpm and a tap 4lpm, so unless you have multiple showers running at once you won't need that much. Maybe you could throttle the flow down, or use a smaller pump? Then you could have a lower wattage UV.

    The UV lamp has a quartz sleeve inside a pipe, the gap between them has to be big enough for the max ever water flow that might pass through. The bigger the gap, the more powerful the UV needed to shine across it. So even at reduced water flows, that particular housing still needs to run at 55W, even if the flow is only 4lpm at that time.

    The UV lamps were the 4-terminal fluorescent type, which have a little heating coil between each pair of terminals. To start the lamp, the heating coil runs for a short time before the electronic ballast fires up the voltage and ionises the vapour in the tube, which heats up the rest of the tube. So takes a little while before the full UV output is reached. The heating cycle deposits a little material from the coils onto the glass wall, they look a bit blackened after many starts, so better not to repeatedly start/stop them.

    Been a few years now, maybe you can get UV LEDs now I haven't looked.

    If you are happy with the water quality untreated then don't run the treatment!

    Could you put a meter or so of copper pipe either side of the UV (instead of PEX/whatever) to dissipate the heat?
  6.  
    • CommentAuthorCliff Pope
    • CommentTimeSep 26th 2024 edited
     
    Two thoughts on that:

    Ours is the LED one - your link is for exactly the thing we have. It itself runs on 12 v, but is powered by the mains and takes 55 w.

    The borehole company advised putting the UV unit as close to the tank as possible, on the supply side. So it's not the flow rate when water is being drawn from taps etc, it's when the pump is replenishing the water tank. We fitted that pump ages ago, and it was the standard smallest size to do the job, which was pulling a head of about 6 feet of water and pumping it up about 24 feet into the tank.
    With the borehole it has a slightly easier task, because it doesn't have to lift the water before pumping it up to the tank. The flow rate, as stated on the pump and in the literature, is 44 l/min. Normally that is well in excess of any flow rate from the taps, with the only exeption being when running both taps to fill the bath, when the pump runs continuously as long as the taps are open.
    So I don't see that the pump is over-sized, nor that the 44l/min is an exageration. Both could only be reduced by having a much bigger loft tank, which would cause problems bearing the weight, and of course finding the space.

    "Could you put a meter or so of copper pipe either side of the UV (instead of PEX/whatever) to dissipate the heat? "
    That is a good idea. I hadn't thought of that.
    The suppliers are on holiday for a week, so I can't contact them just now.
  7.  
    Cliff Pope
    I don't get why you have 2 pumps. The bore hole pump will be a submersible pump which should be capable of pumping up to the loft tank. (if sized properly) How do you transfer from the bore hole pump to the surface (I presume) pump to fill the loft tank?
  8.  
    The link above is their 11 litres/minute model, yours should be bigger than that. Their biggest 30lpm LED one says it should have a 12v supply fused at 2A. (So = 24W rating). It has a flow switch to turn itself off when not flowing, so shouldn't get hot.

    Could they have sent you the traditional-style fluorescent 55W mains model by mistake?
    • CommentAuthorCliff Pope
    • CommentTimeSep 27th 2024
     
    I was advisd that the borehole pump would have a shortened life if it kept switching on and off refilling the loft tank, and would need to be higher rated to pump down 100 metres of pipe from the borehole to the house as well as to the loft tank. Instead it comes on once per day to refill the much bigger holding tank, and also can then take advantage of the 1/3 price of economy 7 electricity.
    There would also be a much longer insurance against running out of water because of power cuts or borehole pump failure.
    The float valve in the attic would need upgrading and a much longer armoured cable all the way to the borehole.


    The system uses the existing hardware - pump to take the water from well or rainwater tank to attic, piping all in place, so avoids having to dig up 50 yards of sloping rockeries and borders, negotiating existing uncharted network of pipes and cables, old and new, and crossing a stream. The tank was already there. The tank is next to a large shed which could easily accommodate any necessary filtration/treatment equipment if tests prove that necessary, with the bonus that it is frost-proof. Direct pipe to the house would need construction of another frost-proof shed close to the house.
    This is probably all a bit unusual, but it keeps the whole thing simpler if the borehole simply supplies the holding tank, and the existing system supplies the house (and our nearby cottage) from thereon. It's also significantly cheaper.

    The borehole is now fully commissioned and the whole set up works well. The uv was just meant to be an inexpensive precaution, probably unnecessary. Depending on what the UV supplier says, I'm tempted just to not bother using it.
  9.  
    Update:

    I've had a reply from the UV supplier who say it's perfectly normal. All units get hot, especially so in the early morning if the light has been on all night but no water has been drawn.
    They say it's all right to turn the light off when no water is pumped. It might shorten the bulb life a bit if done excessively, eg just to draw a glass of water.
    This is reassuring to hear, and accords with common sense. It does however directly contradict the advice given in their own literature.

    Anyway, I've altered the wiring so that it only switches on when the pump starts up to replenish the attic tank, which is about 5 times a day on average.
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