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      CommentAuthorMichael1
    • CommentTimeSep 20th 2008
     
    Hi All,
    I am going to lay a Limecrete floor and put Hemcrete 250ml on the walls and triple glaze the doors and windows but don't know what to do about the roof, at the moment it is just Tiles with no felt, I don't want to strip the roof off and don't want to hide the woodwork as it will be on show. I will as much as possible make the house air tight so advice needed...I have tried to attach a photo.
    thanks
    Michael
      BARN017.jpg
    • CommentAuthortony
    • CommentTimeSep 20th 2008
     
    Only real choice is over rafter insulation then. Strip roof, save tiles boards or planks, insulation counter-battens, breather felt, batten and re-tile.
    • CommentAuthorjamesingram
    • CommentTimeSep 20th 2008 edited
     
    I'd have thought you'd struggle to get a good standard of insulation between those rafters , how about just exposing the purlins that would get you more room
    to insulate
    Stripping the roof tile/battons and creating a warm roof above would be best , to allow you to show off the rafters and beams

    I know your suppose to leave a 50mm air gap for ventalation above the insulation , if you put it in between the rafters
    but if you use one of the board insulations (PUR etc) and push it right up to the battons and foam/tape the edges to make it air tight ,is this not almost a warm roof
    only the top of the rafter will be exposed. No doubt the answers why not, is simple , i was just wondering. I'm no expert

    cheers
    Jim
  1.  
    Posted By: jamesingram
    I know your suppose to leave a 50mm air gap for ventalation above the insulation , if you put it in between the rafters
    but if you use one of the board insulations (PUR etc) and push it right up to the battons and foam/tape the edges to make it air tight ,is this not almost a warm roof
    only the top of the rafter will be exposed. No doubt the answers why not, is simple , i was just wondering. I'm no expert

    cheers
    Jim


    Jim, the reason is this: In a warm roof the structural timbers are inboard of the insulation, ie, inside the conditioned space. Any water vapour able to migrate through the insulation cannot condense in a location where it can cause damage to the structural timbers. This can happen [depending on the choice of sarking felt] where insulation is between them, and a 50mm space is not left outboard to ventilate it away. The gap is considered unnecessary where a suitable breather membrane is used, though choosing the correct membrane and detailing it correctly is key. I have always gone for the 50mm ventilated gap AND breather membrane myself.
    •  
      CommentAuthorMichael1
    • CommentTimeSep 20th 2008
     
    So if I am getting this right the best thing I can do is strip the roof off and start from scratch, I have seen complete insulation panels that are already finished on the inside, doing away with the rafters they go directly on the purlins, is it breather membrane next then horizontal battens then tiles?
    Thanks
    Michael
    •  
      CommentAuthorMichael1
    • CommentTimeSep 20th 2008
     
    1 other thing what is a warm roof and what is a cold roof?
    Thanks
    Michael
    • CommentAuthorMike George
    • CommentTimeSep 20th 2008 edited
     
    Tony, has the method I would normally use for a warm roof, though check with the manufacturers technical department of the breather membrane you decide on.

    Use a recognised membrane with BBA certification. http://www.bbacerts.co.uk/query.idq?CiRestriction=roof+tile+underlay&CiScope=/certs/&TemplateName=query&CiSort=FileName[a]
    • CommentAuthorMike George
    • CommentTimeSep 20th 2008 edited
     
    Posted By: Michael11 other thing what is a warm roof and what is a cold roof?
    Thanks
    Michael


    Warm roof: Insulation outside the structure of an unventilated space. [Edit: at least not in the way a cold roof is ventilated]
    Cold roof: Insulation somewhere within the structure. Commonly above ceilings in a ventilated loft space or between the rafters with a ventilated space directly above.
    •  
      CommentAuthorMichael1
    • CommentTimeSep 20th 2008
     
    Thank you for your information.
    Michael
  2.  
    No probs, nice photo by the way - wish I owned it :cry:
    • CommentAuthortony
    • CommentTimeSep 20th 2008
     
    You can use any board or panel or wood plank, t & g etc over the rafters ( please dont remove them) then insulation etc.

    Fixing "ceiling" over the rafters lends itself to rapid hassel free overcoming of the how to the bits in between the rafters which otherwise would be a time consuming nightmare.
    •  
      CommentAuthorMichael1
    • CommentTimeSep 21st 2008
     
    Hi Tony,
    I shall only take off the tiles and any timber that needs replacing which I shall do my best to use reclaimed timber. I was trying all sorts of ways to avoid taking the roof off but its the best way to do it and it will make it easier to seal it up. And now that we have decided to remove the roof I shall be able to do a better job with replacing the metalwork in the timbers that can be seen in the photo.
    Thanks all for advice,
    Michael.
  3.  
    thanks Mike,
    So with the correct breather felt you can remove the air gap , I remember now.
    As you mentioned ,I've alway counter battoned or left a 50mm gap with a breather felt, following the design drawings for the job.
    perhap with a smaller rafters this could be reduced to say 25mm or less to allow more insulation in between the rafters as a compromise (as long as the correct felts used)
    especially in refurbs of scaled ceilings where under-rafter insulation depth is limited.
  4.  
    Yes, that's the theory.
    • CommentAuthorskywalker
    • CommentTimeSep 21st 2008
     
    Posted By: tony overcoming of the how to the bits in between the rafters which otherwise would be a time consuming nightmare.



    Would you like to understate that a bit more Tony. It was bad enough on my place with wiggly rafters some sections I had to cut insulation in 200mm lengths as the width changed so much. and most long sections were tight in some places/lose in others:





    Michaels I just wouldn't even start to think about putting insulation between those rafters.

    Definitely go with Tony's original answer.

    S.
  5.  
    Hi Skywalker,

    When cutting between rafters I deliberately leave a gap of around 10mm either side. I use a few battens at say 1m ctrs fixed horizontal to, and underneath the rafters to support the insulation. Also temporarilly wedge the insulation with timber cut wedges. Then fill the gaps in stages with expanding foam. Remove battens, trim foam, polythene barrier, plasterboard and skim. I gave up trying to cut them tight a few years ago.
    • CommentAuthorskywalker
    • CommentTimeSep 21st 2008
     
    I know what you are saying Mike

    I have about 2m left to do on in the roof and I am time rich (although even these riches can be squandered) and spray foam is not cheap.I have used spray foam the hardest to do bits, gable ends etc or mistakes.


    I tried this suggestion under the floors downstairs - with predictably gooey results, & went back to cutting to fit.
    • CommentAuthorskywalker
    • CommentTimeSep 21st 2008
     
    Heres a picture of what I mean:
    • CommentAuthorskywalker
    • CommentTimeSep 21st 2008
     
    Sorry

    Server seems to have the hump with pictures.

    It wasn't that good anyway!

    S.
  6.  
    skywalker do you use the foam gun or straight out of the can
    the guns much better and you can make an adjustable nozzle with a taped on silcon nozzle , cutting it down to the size you want , hammering it flat for tight holes

    leave it on , once the foams gone off , unscrew the nozzle as it leave a thread created out of the foam to fit a new nozzle to.
    always leave the can on til its finished , then stick a new one on , dont bother cleaning it unless your not intendingto use it for a long time

    cheers Jim
    • CommentAuthorMike George
    • CommentTimeSep 21st 2008 edited
     
    James, the gun I use is one similar to this http://www.tool-net.co.uk/p-324727/everbuild-p65-heavy-duty-metal-foam-applicator-gun.html. Completely adjustable and no need to make your own nozzle. Not sure whether the one shown is a good one as there are some with a plastic valve, these don't last long. The good ones have brass valves and are about £25. I just allow any surpluss foam to harden around the nozzle and then scrape it off with a sharp blade, the brass ones will cope with this abuse. Gun grade foam from around £4 can. I never remove the can between jobs- I find this tends to make the removed can unusable - also means you have to clean out the gun with solvent which I find unnecessary. Not had the foam go off in the gun yet
    •  
      CommentAuthorMichael1
    • CommentTimeSep 21st 2008
     
    Where are you using the foam? and also what type of foam is it.
    Michael
  7.  
    I have a similiar gun , got it with a box of cans
    I like adding the silcon nozzle, mainly so as to hammer it flat , then you can get it into smaller gaps <5mm
    usely in window fitting when the frame are a bit tight, though a small piece of pipe/stripped telephone cable sheath taped over the brass end does the same job

    I find the worst problem is if you ding the can , last time I had to through it out a first floor window into a garden rather quickly , before it cover the room in foam

    thanks anyway
    • CommentAuthorjamesingram
    • CommentTimeSep 21st 2008 edited
     
    Its polyurethane expanding foam , similiar to celotex/kingspan PUR boards material , it come in a aerosol can and expand to about 10x its size over 15 minutes then forms a hard crust which can be cut back , not very green at all , but great at filling gap
    place to use it;
    fitting windows/doors, between the walls and frame, some people dont even bother screwing them anymore as it make such a strong bond
    getting a good fit for insulation board in between rafter
    filling any gap under or behind skirting ,stopping draugths
    filling round pipes were they enter the building
    fitting door liners/ electricial back boxes
    they've got one now for fixing dry lining as well , though i'm a 2 coat plaster fan myself
    basically anywhere thats hard to fill or make air tight in the building structure by a more conventional method
    I think its benifits out way its negative if your trying to improve the airtightness of a building

    http://www.screwfix.com/prods/65927/Sealants-Adhesives/Expanding-Foams/Expanding-Foams/Dow-Window-Door-Fixer-Kit;jsessionid=F5LLQAZX1V1ROCSTHZPCFFI
  8.  
    Sorry Jim- I misundertood you. I'll try that - thanks for the tip. I've also had one or two 'accidents' I once belted the end of a can in frustration at not being able to get it to work. Big mistake - foam everywhere b*****d to get off your skin. These are about the best thing I have found as long as the foam is still wet http://www.tooled-up.com/Product.asp?PID=142774
    • CommentAuthorskywalker
    • CommentTimeSep 21st 2008
     
    OOh

    The guns look good, foam cheaper too!

    Top, top tips.

    I will still try to be econmical with it though it is evil stuff. I guess by the end of all this I will have gained the judgement of how much to squeeze in. Although I find big differences between the own brands and the branded stuff. Branded stuff definitely more expansive and more even (smaller) bubble size.

    Thanks chaps

    S.
    • CommentAuthorskywalker
    • CommentTimeSep 24th 2008
     
    Got gun from screwfix today.

    Life changing tool, brilliant and much, much less waste too.

    Thanks again.

    S.
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