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Green Building Bible, Fourth Edition
Green Building Bible, fourth edition (both books)
These two books are the perfect starting place to help you get to grips with one of the most vitally important aspects of our society - our homes and living environment.

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    • CommentAuthorAMc
    • CommentTimeMar 24th 2009
     
    Hi,

    I'm renovating a Georgian/Victorian house with an 8m x 4m west facing vinery - within the limits of making a glass room I'm trying to get the best thermal performance I can. Elsewhere I'm insulating walls, floors, roof well above part L1B to attempt to offset some of the inefficiency of this room.

    My architect has specified 6mm-12mm argon fill-6mm double glazing and that's what all the replacement joinery has been manufactured and assembled to accept, she also specified Low E glass.

    My understanding is that soft coat is measurably better in this application than hard coat (e.g. Pilkington Optitherm versus K on surface 3), but I'm getting significant resistance from the glazier - citing minimal thermal performance improvements and significant problems with manufacturing and handling.

    I'm currently held up in everything by not having this room weather tight so I need to make an urgent decision if I should get another glazing company to quote.

    I've (foolishly) lent my Green Building Bible to a friend. Can anyone give me definitive advice on how significant soft coat is vs. hard coat?

    Many thanks

    AMc
    • CommentAuthorCWatters
    • CommentTimeMar 24th 2009
     
    I suspect most glass companies supply one or the other. He may not sell soft coat glass sealed units. It is indeed harder for them to work with but that's not really your problem (the coating is on the inside).

    Some discussion on the differences here..
    http://www.greenbuildingtalk.com/Forums/tabid/53/forumid/16/postid/30698/view/topic/Default.aspx
    and
    http://www.askthebuilder.com/B97_Low_E_Glass_-_Types_and_Benefits.shtml

    They suggests soft coat is a better insulator (higher thermal resistance) but/and it also reduces solar gain.

    Hard coated glass can also have a slight hase to it in direct sunlight.

    If you wanted to "get the best thermal performance I can" then you could have looked at triple glazing and/or Krypton fill rather than argon.
    •  
      CommentAuthorrogerwhit
    • CommentTimeMar 24th 2009
     
    according to pilks, if I've transcribed correctly:

    hardcoat - 6-12Ar-K6 gives a U of 1.63 (this is a centre of glass figure). light transmission 72%, energy transmission 68%.

    softcoat - 6-12Ar-S6 gives a U of 1.28. light transmission 78%, energy transmission 59%.

    your glaziers are old-fashioned / lazy. dump them. soft-coat is no prob.
    •  
      CommentAuthorfostertom
    • CommentTimeMar 24th 2009
     
    And really try for triple. If glass dominates this room, then 'best possible' will pay off. Is it too late to go Scandinavian? Vrogum look amazingly like traditional cottage sash windows - being glaze-in (unusual) the 'putty line' (actually timber) is just about like trad putty, and the internal mould is quite convincing. I say 'cottage' but actually that's same as grand Victorian/Georgian. Scandinavian 3G is incredibly good value, and superbly made, no comparison with a local-joiner job.
    • CommentAuthorralphd
    • CommentTimeMar 25th 2009
     
    I agree with Tom,

    One of my biggest mistakes when I built was going with double-glazed instead of triples.

    -Ralph
    • CommentAuthorralphd
    • CommentTimeMar 25th 2009
     
    And if you go with double, increase the airspace to at least 14mm for a slightly better u-value and over 10% improvement in spacer R-value.

    -Ralph
    •  
      CommentAuthorfostertom
    • CommentTimeMar 25th 2009
     
    Warm-edge spacers, not aluminium ones. The edge loss due not only to frame but also ordinary spacers is very significant.
  1.  
    Any figures for that Tom? I have heavd percentage saving this and percentage saving that but have not seen hard data. I don't think the losses due to spacers are as significant as manufacturers would have us believe. Love to be proved wrong.
    • CommentAuthorAMc
    • CommentTimeMar 26th 2009
     
    I agree that triple would be better, but the timber structure is complete. The capex roofing system is on site as are the sashes so the glazing sizes are now fixed at 24mm and it would be beyond my means to change them at this stage.

    When I started out I had very little clue how significant the heat loss would be from this room, I know better now (thanks to GBBible and the magazine) but we're too far down the road. I'm hoping that the solid, insulated floor and exposed brick internal walls will make a positive contribition creating some thermal storage, again this is hope rather than design - I'll know better next time.

    I have now had pricing back from the original glazier - Plikington K is around £2000+VAT, soft coat is Planitherm by Saint Gobain and £3000+VAT - seems way too much to me.

    I'm now waiting on prices from 2 other companies for soft coat, one offers warm edge spacers and I've asked them both if they can do Krypton fill.

    I'm sadly not surprised that parts of the glazing industry is so far behind the loop on thermal efficiency. As I've been managing my self build I've been stunned by the absence of interest in thermal performance or indeed environmental impact across the entire process. Most of the advice I've been given has been how to avoid the regs and save build costs, very disappointing.

    Any further tips appreciated, many thanks for the suggestions so far.
    •  
      CommentAuthorrogerwhit
    • CommentTimeMar 26th 2009
     
    Is there a reason for the glass being 6mm, AMc? Could it not be 4mm, to give a bigger spacing, ie 4-16-4? It might need to be toughened.
    •  
      CommentAuthorfostertom
    • CommentTimeMar 26th 2009
     
    Amc, not quite conventional, but how about thicker 3G units pretty well filling the rebates as made, and seeing about retaining them with glazing beads not fixed sideways into the rebate 'reveal', but somehow screw-fixed onto the sash's outside face? Assuming these are fixed lights, not sliding sashes or hinged, in which case the considerable extra weight of a 3rd pane cd cause problems.
    • CommentAuthorralphd
    • CommentTimeMar 26th 2009
     
    Posted By: Mike GeorgeAny figures for that Tom? I have heavd percentage saving this and percentage saving that but have not seen hard data. I don't think the losses due to spacers are as significant as manufacturers would have us believe. Love to be proved wrong.

    Ahh, there's your problem. You're asking a Brit when you should be asking a Canadian! ;-)
    http://irc.nrc-cnrc.gc.ca/pubs/ctus/58_e.html

    -Ralph
    • CommentAuthorralphd
    • CommentTimeMar 26th 2009
     
    Posted By: AMcI'm now waiting on prices from 2 other companies for soft coat, one offers warm edge spacers and I've asked them both if they can do Krypton fill.

    I recommend against Krypton, unless you are limited in your sash width. If you have the space, Argon & a wider spacer bar is better.

    -Ralph
    • CommentAuthorsquowse
    • CommentTimeMar 26th 2009
     
    don't know what your square metreage of glass is. you should be paying no more than £80 per sq.m for the best laminated both sides, argon filled, warmedge, soft coat low-E, double glazed sealed units. (if not laminated glass both sides, but 6mm float then it would be much cheaper). if this would work out better for you, say what area you are in and someone can probably recommend a glazier that can do it.

    my nearest glazier gives me the "what do you want that for it doesn't make any difference for the money" = he hasn't got the equipment to do it so has to get it in from elsewhere and add his markup = go elsewhere unfortunately.
    • CommentAuthorsquowse
    • CommentTimeMar 26th 2009
     
    the above price includes VAT by the way
    •  
      CommentAuthorfostertom
    • CommentTimeMar 26th 2009 edited
     
    Posted By: ralphdI recommend against Krypton .... Argon & a wider spacer bar is better.
    Eh? Why? I agree actually, but only because the exorbitant cost of krypton doesn't justify the extra performance, and no one's sure these gasses will stay in the unit - however krypton is certainly 'better'.
  2.  
    All glazing south facing, Design of structure; heavy thermal mass, passive solar, (33% glass area)
    soft or hard coat??? double or triple ??? Planning on external insulated shutters for use in winter

    Been thinking this over for some time need help!!
    thanks
    • CommentAuthorralphd
    • CommentTimeMar 26th 2009
     
    Posted By: fostertom
    Posted By: ralphdI recommend against Krypton .... Argon & a wider spacer bar is better.
    Eh? Why? I agree actually, but only because the exorbitant cost of krypton doesn't justify the extra performance, and no one's sure these gasses will stay in the unit - however krypton is certainly 'better'.

    The optimal spacer gap for krypton is much smaller than argon (~9mm vs ~14mm for double-glazing). So you get less heat loss in the center-of-glass with krypton but more heat loss through the narrower spacer. Glass edge temperatures are always colder then COG with lowE/Argon, even with insulated spacers.

    -Ralph
    • CommentAuthorAMc
    • CommentTimeMar 26th 2009
     
    Changing the glazing width isn't an option at this point (you live and learn) triple is too heavy for the woodern structure and without increasing the gap it's not going to make a massive difference as I understand it?
    As we're replacing a single glazed Victorian vinery there are aesthetic compromises in how the roof is put together
    The 6mm is necessary because of the size of some of the units - the largest being 60cm x 300cm.

    A back of the envelope calc on glass size gives me about 50m2 (including some other smaller windows) so the price is about on the money - £4K inc VAT.

    First alternative quote has come back £4K for K, £4.5K for soft coat both PLUS VAT- more money for no obvious benefit.
    Second alternative is promised tomorrow morning.

    I'm near Norwich UK if anyone has any suggestions for another supplier with a greener edge.

    Thanks again, I'm really glad of your comments and suggestions.
    •  
      CommentAuthorfostertom
    • CommentTimeMar 26th 2009
     
    Does that result in lower overall Ug (centre and edges) for 9 krypton, than 14 argon? If so then how does any krypton get specified/sold? Is it a matter of edge strip:centre ratio - krypton's advantage diminishes as pane gets smaller?
    • CommentAuthorMike George
    • CommentTimeMar 26th 2009 edited
     
    Posted By: ralphd
    Posted By: Mike GeorgeAny figures for that Tom? I have heavd percentage saving this and percentage saving that but have not seen hard data. I don't think the losses due to spacers are as significant as manufacturers would have us believe. Love to be proved wrong.

    Ahh, there's your problem. You're asking a Brit when you should be asking a Canadian! ;-)
    http://irc.nrc-cnrc.gc.ca/pubs/ctus/58_e.html

    -Ralph


    Thanks Ralph,

    Not sure it justifies the use of warm edge spacers though. The improvements measured being more about the frame itself - unless I am missing something?

    Quote Figure 5 shows the overall R-value for each window tested. In general, wood has a high thermal resistance and therefore the FR1 specimens performed best in terms of overall R-value. In fact, for all the specimens tested, the FR1 specimens had the best overall R-value regardless of which spacer bar was used; the only exceptions were spacer bars IG4 and IG6, where the R-values for FR2 specimens and FR1 specimens were about the same. Further investigation into the reasons for such performance is worth undertaking. This will require extensive analysis of heat-flow patterns and temperature profiles.

    Another point of note is the temperature difference used 38K [+21C -18C] Not likely in the UK anytime soon.
    • CommentAuthorsquowse
    • CommentTimeMar 27th 2009
     
    so is it 6mm float glass? i don't think a 600mm span would warrant thicker glass for structural reasons.
    are you sure it's not 6mm laminated for safety? or one face laminated and one float is another common arrangement?

    if it is 6mm float glass then you would be looking at a lot lower price. plain 4mm float units should be no more than £40 sq/m (inc VAT). not sure how much extra the 6mm float would add but it won't be nearly as much as laminated.
    • CommentAuthorbiffvernon
    • CommentTimeMar 27th 2009
     
    Posted By: squowse plain 4mm float units should be no more than £40 sq/m (inc VAT).


    I wish.
    • CommentAuthorAMc
    • CommentTimeMar 27th 2009
     
    As was explained to me - it's a roof at about 40 degrees so the problem isn't the 600mm span, it's the 3000mm length. Wind and snow (!) loading have to be taken into consideration. The glazing was originally supposed to be approx 1200mm x 2500mm supported at 600mm centres across the width but even with 6mm various glaziers thought the top panes would sag causing problems hence more divisions. Most of the glass is toughened, as it's either overhead or close to the ground.

    The final quotes came in at...

    Original Supplier
    Pilkington K £2300 PLUS VAT
    SG Planitherm soft coat £3200 PLUS VAT

    Alternative 1
    Pilkingtons K £4000 PLUS VAT
    Soft Coat £4500 PLUS VAT

    Alternative 2
    Low e £4300
    Soft coat £4700

    So ironically the first company still work out cheaper - there is no other difference in the specifications any of them could offer I've gone with the original quote with the soft coat.

    Many thanks for your help and suggestions.
    • CommentAuthorAMc
    • CommentTimeMar 27th 2009
     
    Thanks for the contact, but I've placed a deposit and they've begun manufacturing - told you time was short!
    Hopefully it will help the next person in pursuit of better glazing.
  3.  
    ??
    • CommentAuthorAMc
    • CommentTimeMar 30th 2009 edited
     
    Sorry -earthshipally I completely missed that squowse had whispered an email address to me, not posted for the forum.

    As to your own question I'm sure some experts will be along to help, but you might want to expand a bit on where you are and what you need to achieve?

    <blockquote><cite>Posted By: earthshipally</cite>All glazing south facing, Design of structure; heavy thermal mass, passive solar, (33% glass area)
    soft or hard coat??? double or triple ??? Planning on external insulated shutters for use in winter

    Been thinking this over for some time need help!!
    thanks </blockquote>
    • CommentAuthorralphd
    • CommentTimeApr 2nd 2009
     
    Posted By: fostertomDoes that result in lower overall Ug (centre and edges) for 9 krypton, than 14 argon? If so then how does any krypton get specified/sold? Is it a matter of edge strip:centre ratio - krypton's advantage diminishes as pane gets smaller?

    Looking at COG only, optimal is ~8mm for Krypton & 12mm for Argon. Factoring the spacer, you want at least 14mm for Argon, and perhaps as much as 16mm (especially for Europe where I believe the design temp is -10C vs -18C for North America).

    Some mfrs have sash profiles that are too small for an optimally-sized argon fill. In those cases it may make sense to go with Krypton (first choice should be a mfr that can do it right).

    -Ralph
    •  
      CommentAuthorfostertom
    • CommentTimeApr 2nd 2009
     
    So we're saying that for krypton a 14 spacer gives better edge performance (less edge loss), which overcomes the worse centre-pane performance (greater centre loss) due to wider-than-optimal cavity? And that for argon the similar widened spacer figures are 14 vs 12, i.e. less of a hit to centre-pane performance with argon, compared to what krypton suffers. So krypton may not deliver its promise fully, because compromised by over-wide cavity in order to minimise edge loss.

    What's the width of the edge-band that's affected by the spacer's conductance? The edge band must have more dominant effect for small panes, justifying wider cavity to minimise edge loss - for larger ones the centre would dominate, so cavity would remain small, to optimise centre-pane loss.
    •  
      CommentAuthorrogerwhit
    • CommentTimeApr 3rd 2009
     
    Edge band effect thought to be 60mm or so, of course there is a gradient but about 60mm in equates to centre-glass.

    Relating to this topic I recently upgraded a velux roof light by routing out a deeper rebate and fitting a 4-12-4 argon unit with soft-coat and warm-edge spacers. There were constraints on how deep the rebate could be because of the detailing of various aluminium bits at the foot of the glass.
   
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