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Green Building Bible, Fourth Edition
Green Building Bible, fourth edition (both books)
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  1.  
    Any thoughts on this one? A suite of offices in a large Victorian ex-house. An internal room approx 3 x 2m (no window or other ventilation) houses a large computer server. It happens to be next to an office housing 2 people who like it quite cool, and it certainly isn't. When I was there in the late summer, a portable AC unit was running flat out, and just managing to keep the temp down to 24 deg C. The waste heat it was venting via a duct screwed to the loft hatch, straight into the roof void.

    There are other areas within the office suite which differ in heat requirement - either they house colder people or they are in relatively sun-less areas. I would much rather re-duirect the heat than waste it, but if it must be wasted, then surely a big fat fan would be less wasteful than an AC unit?

    This is not a situation for DIY solutions. I have been looking at a small MVHR unit (still £1000+ incl the ducting but not incl labour), but wonder (a) whether it will shift enough air and (b) what the fire position is if the ducting goes from one floor to another. Any thoughts gratefully received.
  2.  
    Hi Nick. Initila thought re Fan. I don't think a fan would work. All they do is blow the air around while actually adding to the internal temperature via the energy burnt off to produce the air movement.
  3.  
    Mike,

    I meant through-the-wall extract fan, not the ubiquitous summer office fan. I agree, that definitely wouldn't work.
  4.  
    Ah sorry, teaching grampa to suck eggs again :shamed:
    • CommentAuthortony
    • CommentTimeJan 3rd 2010
     
    how about a ducted thermostatically controlled fan removing warm air to an office, corridoor or wc area? ( or to my house!)
  5.  
    Tony, exactly what I'd do in my own house (if ever that were too warm!) but it'd be some sort of Heath Robinson arrangement. For this I need some sort of off-the-shelf or easily-contract-able solution. It occurs to me that I need to ask them whether the AC unit runs 24/7 or only office hrs. I think any fan would have to run likewise.
    • CommentAuthortony
    • CommentTimeJan 3rd 2010
     
    24/7 is normal for a server -- they dont ever get switched off though why not beats me.
    •  
      CommentAuthordjh
    • CommentTimeJan 4th 2010
     
    Some servers actually do some useful work at night - in fact probably most do except those purely serving internal desktops. But there's also a cargo-cult view that computers fail sooner if they're switched on and off - there's some truth to that in some cases, but not enough to justify the power usage nowadays, IMHO.

    I'd be careful about venting air from the server room into offices; you might create a noise problem. You might also need to think about filtering new air going into the server room if you pump it through at large volume.

    Some sort of night cooling system might work. How much power is the server room drawing?
  6.  
    Nick, here's one line of thought.

    Before anyone should try to attempt to solve the problem, you need to know the size of the problem (ie. how much heat energy needs removing). Either you somehow get an understnding of the kW of power emitted by the servers, and allow for other heat sources, other heat losses....not sure you'd get any certainty.

    Alernatively (pragmatically), you could rent in a couple more AC units for a few days. Crank them up until you get a stable condition / temp you want. You should then know from the those AC units, the power they are inputting in terms of cooling. That figure is the heat energy you need to remove.

    Can it be done without AC, just simple air exchange?

    Let's say that the above experiment gives a power requirement of 10kW for sake of arguement

    10kW = m(flow rate) x Cp x Tdiff

    Assume that;
    - air out of room at 22oC (22oC is room target temp)
    - fresh air in (from other rooms) at 15oC

    Therefore flowrate (kg/s) = 10,000(J/s) / 1010(J/kgK) / 7(K) = 1.5(kg/s)

    - mass of air = 1.2kg/m3

    Volume flow rate of air change 1.5/1.2 =1.25m3/s = 4500m3/hr

    A MVHR unit typically does 250m3/hr - OOPS!! - need 20units

    At those figures, you can't do it by simple air exchange - of coarse the above needs

    a) checking
    b)10kW assumption empirically verifying

    If the sums are correct, the cooling power would need to be down at 0.5kW before you could do it by air exchange - not likely.

    Possible answer is aircon, and utilise the heat from it to do some good in the cold parts of the building.

    Sorry.
  7.  
    Thanks all,

    You have highlighted (?highlit?) the fact that I need more specific info. GreenPaddy, I think that, while your assumptions need comparison with the actual, you are probably right that the 'air dump' method won't work. I don't know enough about air-con - try never to use it. How 'clean' would the exhaust air from the AC unit be? Djh, you refer to the noise possibility - at the moment the AC machine thrashes away pumping air to the roof void. Fancies fly to some sort of plenum chamber/noise interrupter box with a low wattage 'out' fan taking air to a cooler office - absolutely no idea whether that would work! Any thoughts?

    Nick
  8.  
    Posted By: Nick ParsonsHow 'clean' would the exhaust air from the AC unit be?
    A/C units recycle air, they don't bring in fresh from outside. The pumping air into the roof void is the dump of the heat from the condenser part of the A/C - it's not air from the area being cooled.

    Paul in Montreal.
    • CommentAuthorcaliwag
    • CommentTimeJan 4th 2010
     
    DJH..."cargo cult"...now there is a good name for a band!:smile:
  9.  
    P in M, yes, but I was once advised against diverting warm air from a telecoms room to the neighbouring office because of the 'warm electrics' smell. I have no idea whther this is on the grounds of whatever the osmic version of aesthetics is, or that there are some harmful chemicals in htere. The Q re the AC air was along the same lines - I can't see why there'd be a problem - a server is surely only a fat computer, and we fill our offices with those - but I do know what I don't know.

    Caliwag - Mmm, I'm just needing a name for a band....
    •  
      CommentAuthorbetterroof
    • CommentTimeJan 5th 2010
     
    http://www.myspace.com/cargocultmusic :wink:

    Someone beat you to it.....
    •  
      CommentAuthorSteamyTea
    • CommentTimeJan 6th 2010
     
    Nick

    Could you use an Air Source Heat Pump, the outside bit would be in the Server Room and then pipe the reclaimed heat to wherever it is needed. Seem to remember someone telling me of one that was fitted in an attic that froze up because of lack of warmth.

    I go along with GreenPaddy about working out what is needed, 30 quid on some iButtons may well be a good investment and can be used on other projects.

    Nick
  10.  
    Nick,

    In terms of cheapness, I wonder about an air-to-air HP? Could that be a way of removing the excess heat without the disruption of ducting? Yes, I know there's still the refrigerant pipes, but there may be some smaller holes to break out? Does anyone know at what temp they usually blow out heat?

    Nick
    •  
      CommentAuthorSteamyTea
    • CommentTimeJan 6th 2010
     
    Nick

    As far as I know the input temp is the crucial factor for the maximum temp out and the COP.
    I would have thought an Air to Water one would be the way to go with an outside radiator for cooling in the summer. I am sure this must have been done. Does the place need hot water (staff showers) so they can cycle in (not that I would, but would have a shower at work at end of day).

    Nick
    •  
      CommentAuthorfostertom
    • CommentTimeJan 6th 2010
     
    The missing link in most cooling-the-equipment thinking, from server rooms through commercial kitchens, printing presses and manufacturing processes generally, is the assumption that it has to be done, as hitherto, by diluting or cooling the room air.

    That's a recipe for paying good money expensive high-grade energy - electricity, or fossil burnt at high-temp - then deliberately degrading it by dilution or heat-pumping to the point where it's just useless low-grade 'waste' heat to be got rid of - and usually paying for more high-grade electricity all over again, to power the the wastage process.

    In a server room, first use servers designed to minimise power consumption - CPUs that use only a fraction of the power are on the way, and the average (cheap) PSU is ridiculously inefficient. Then get away from cooling such heat-emitters by blasts of room-air provided by lots of cheap little inefficient fans. The heat-emitters in a computer run at quite high temp, and their cooling system should be arranged to output the smallest-volume coolant flow at the highest possible temp - so that the heat is captured at source and doesn't get to heat the room-air at all. Having captured it, at as high-grade temp as possible, then it can be easily taken away and re-used for something useful.

    Same could be applied to e.g. commercial kitchens - instead of gas hobs blasting their gaseous heat into the room-air, induction hobs heat the pans direct, even through a pan-insulation jacket that minimises loss from the heated pan/contents. Cooking vapours taken away into ducting plumbed to the pan lids. There's a nice bit of system-design for someone! Lots of very high-grade low-volume ducted coolant to play with, and minimised room-heat and escaped fumes to dispose of. Contrast with the conventional ventilated-hood method, which relies on high air velocity to exceed the velocity of the volatile fumes' ability to back-flow, driven by their own partial vapour pressure, against the air flow. The result is massive dilution of the valuable high-grade flame-temp heat output of the hobs. The diluted flow-temp of an extract hood is useless in every way - and a significant part of that useless waste heat is from the electricity bought to power the fans whose job is to waste all that originally-valuable heat!
    •  
      CommentAuthorSteamyTea
    • CommentTimeJan 6th 2010
     
    Re Server room/Server.

    It is not just a CPU that generates heat and has to be cooled. Hard drives, video cards, PSU's, Mother and any Daughter boards and RAM all generate heat that needs to be dissipated. Hard Drives usually fail due mechanical wear caused by overheating.
    I am sure that Paul in Montreal knows a bit about all this.

    Now I agree that designing cooling in the first place is the ideal situation but when that building was built Brunnel was still telling everyone how great cast iron, steam engines and the Top Hat are.
    •  
      CommentAuthorfostertom
    • CommentTimeJan 6th 2010
     
    Posted By: SteamyTeaIt is not just a CPU that generates heat and has to be cooled. Hard drives, video cards, PSU's, Mother and any Daughter boards and RAM all generate heat that needs to be dissipated
    Yes, all those. But "has to be cooled", "needs to be dissipated" - that's the mindset that regards the heat as a nuisance to be got out of the IT box into the room, where it becomes the building's problem, rather than a resource to be captured. Effective capture can happen in any building, Brunel or not doesn't matter.
  11.  
    Posted By: Nick ParsonsI wonder about an air-to-air HP?
    Erm, that is what an airconditioner is. A heatpump is usually reversible so it can either heat or cool - in this case, all that's required is cooling. So the heat extracted by the A/C could be moved to somewhere else that needs heating. Most modern office buildings do this (and do use heatpumps) as some areas need heat, some need cooling and systems can be devised that move the heat to where it's needed. So what Fostertom is asking for is already standard practice - at least, over on this side of the pond.

    Paul in Montreal.
    •  
      CommentAuthorSteamyTea
    • CommentTimeJan 6th 2010
     
    Thanks Paul

    So you had any experience in retro fitting this kind of stuff.

    While on the topic, who makes a very low powered PC, I did see one that claims to only need 8W and was not much bigger than a couple of fag packets. Can't find it now.
    I would like one to plug my sensors into for some remote sensing.

    Nick
    •  
      CommentAuthorfostertom
    • CommentTimeJan 6th 2010
     
    Posted By: Paul in Montrealthe heat extracted by the A/C could be moved to somewhere else that needs heating. Most modern office buildings do this (and do use heatpumps) as some areas need heat, some need cooling and systems can be devised that move the heat to where it's needed. So what Fostertom is asking for is already standard practice
    Not at all what I'm asking for! That's just taking high-grade heat that's been allowed to degrade by dilution to near-useless, and buying yet more high-grade energy to heat-pump it back up to a higher-grade of slight usefulness. I'm saying don't let the heat dilute or degrade in the first place - collect it undiluted at source and carefully conserve its still-good-temperature high-grade usefulness - lazy profligate heat-pumping then not necessary. You know that, Paul.
  12.  
    Posted By: fostertomlazy profligate heat-pumping then not necessary. You know that, Paul.
    If you put the evaporators in the server room you can get COPs of 6 or 7 - it's much easier to move the heat around as a liquid rather than a gas. So it's hardly profligate - and all the "waste" energy that's used to run the heatpumps is ultimately used where it's needed anyway.

    Any large server room will have water cooling on the equipment anyway which allows the heat to be moved without a heatpump - though later down the chain it may need a heatpump to make it usable again. This is all standard practice these days anyway, especially for LEED certified offices where the building is designed as a system and all heat sources and sinks are considered. Same thing in commercial laundries too (since you mentioned other sources of waste heat earlier) - heatpumps are used to recover the latent heat from the driers which is then reused in the washing water.

    Paul in Montreal.
    •  
      CommentAuthorfostertom
    • CommentTimeJan 6th 2010
     
    A laundry I know has 2 x 46kW gas fired roller things that can iron and dry two tablecloths in 5 secs - what can they do with that heat, summertime, from their indust est unit, other than exhaust it thro the roof? Their hot water need is tiny, as the washers are incredibly fuel-efficient already. I'd love it to be converted to electricity to charge a fleet of slowcoach vehicles capable of delivering and collecting around Torbay.

    Posted By: Paul in MontrealAny large server room will have water cooling on the equipment
    Will that be water cooling direct to the CPU's cooling fins/block, HD casing, PSU transformer etc without intervening hot air? If so, that's promising.

    Even if so, will the heat transfer interfaces be generously sized so the coolant leaves at minimum volume/flow rate/maximum temperature so as to be useful without heat-pumping, and is the coolant supplied likewise unchilled by heat pump? If no to these, because that wd mean a lot of plumbing, and big delta-t is provided in lieu of big transfer interface area, then that's not very enlightened and there's a lot of still unrealised potential.

    Does the LEED philosophy fully consider a cascade or hierarchy of uses of recycled heat, so the waste heat from one is the supply to the next, and each use goes to great length to minimise the temp drop it robs from the total end-to-end temp gradient? even if that makes each process less efficient within itself, but the overall chain is much more efficient in terms of energy consumption and waste heat dumped into the biosphere? If so, I can understand where LEED scores over e.g. UK equivalents.

    To me, anything that involves heat pumps is an ill-balanced cop-out - even at COP5. Shouldn't be necessary. That the electricity to drive them can contribute to heating needed elsewhere (like in a server farm midsummer - I don't think so) is no excuse - electricity shouldn't be used for either spaceheating or DHW.
  13.  
    Nick, getting back to trying to solve the problem you have today, I'd like to steal/repackage a thought from Fostertom, (around using the heat before it's diluted). I'm just thinking out loud here so bear with me.

    When I've seen these racks before, they are a bit like a tall filing cabinet skeleton, which takes each of the computery bits like 150mm drawers (don't know what you've got). Would it be possible to have some sort of a shroud built around the rack system (back, side, top), and then connect the extract leg of you MVHR unit to this, drawing air directly across the rack units. Because you're concentrating the heat take off whilst it hotest, you might get extract air at 40oC??? Pull in fresh air from outside at (well -15oC today) but lets say 10oC ; a 30oC deltaT? Send the warmed air to your cold people's offices.

    Normally MVHR can't do much space warming (I think) but that's cause you 're moving air that is not much different in temp to that already inside the house. But you might be moving air in the high 30's oC??

    There are probably lots erronious assumptions above, and probably overheat risks to the hardware, should the air draw fail, but hidden in the ramblings might be something that someone else could pick up and repackage again in another way - sort of "e-pass the parcel" - well Fostertom started it.

    GreenPaddy.
  14.  
    Posted By: Nick Parsons
    I wonder about an air-to-air HP?
    Erm, that is what an airconditioner is. A heatpump is usually reversible so it can either heat or cool - in this case, all that's required is cooling. So the heat extracted by the A/C could be moved to somewhere else that needs heating. Most modern office buildings do this (and do use heatpumps) as some areas need heat, some need cooling and systems can be devised that move the heat to where it's needed. So what Fostertom is asking for is already standard practice - at least, over on this side of the pond.

    Paul in Montreal.

    Sorry P in M - I wasn't trying to be as much a chump as that made me sound! (Managed it, though! :)) At the moment the portable A/A HP simply vents to an unheated space via a flexi-pipe. I was thinking of something along the lines of the sub-£1000 3 - 6 kW 'hard-fitted' units as something a bit more 'deliberate'. Nick
    •  
      CommentAuthorSteamyTea
    • CommentTimeJan 7th 2010 edited
     
    GreenPaddy

    I like the idea, but how about just taking the heat from the top of the room and allowing the cooler, fresh air in at the base of the room. Then the whole room becomes a huge heat exchanger/mixer. Odours could be a problem as well as noise transmission.

    Tom

    I understand what you are saying about using more high grade energy (electrical) to shift and concentrate low grade energy (dissipated heat), but energy is energy, and in this situation you would have either a lot of low grade or or a little higher grade. You would still have the same number of Joules to play with regardless of how it is transported around the building. Energy storage and control is the key to successful energy management.
  15.  
    GreenPaddy

    I like this idea, it uses the heat intelligently without requiring a heat pump. However, the air flow would probably need to be a lot higher than usual with MVHR, so you would need to check that the flow rate available from the MVHR fans provided sufficient cooling.

    As the extract temperature is likely to be considerably higher than the required supply temperature, the extract and supply fan speeds could be adjusted to give the required supply temperature. A separate air vent could supply the balancing air. A vent would also be required between the heated space and the server room to allow circulation. A MVHR unit with summer bypass could be used to avoid heating the supply air in the summer.

    David
    •  
      CommentAuthorfostertom
    • CommentTimeJan 7th 2010 edited
     
    Posted By: SteamyTeayou would have either a lot of low grade or or a little higher grade. You would still have the same number of Joules to play with
    That needs crystal-clarification, otherwise a big source of confusion. As you say, "same number of Joules", therefore "a lot of low grade or or a little higher grade" isn't true. The amount of energy is the same, whether low- or high-grade, but if allowed to deteriorate (so easily) to low grade it's useless, no longer available 'to be played with'; if consciously conserved in highest possible grade it's useful.

    A small volume/flow-rate of thermofluid (air, water, refrigerant etc) at high temp is useful; the same amount of heat in a diluted larger volume/flow-rate at low temp is useless.

    The latter arises because it's easier, more compact, more techie and lazier to deploy large delta-t temp differences and/or high volume/flow-rates to facilitate the heat transfer into the thermofluid (e.g. to cool a server room with blasts of refrigerated air). It takes much bigger, engineered, old-fashioned heat transfer interfaces, and design-intention, to effect that heat transfer at minimum delta-t and at minimum thermofluid volume/flow-rate, so as to get a small volume/flow-rate of thermofluid at high temp, which can then be used for something else, without heat pumping it it to higher grade.

    It's not good enough, to regard waste-heat streams as merely an advantageous source for heat pumping. Raising the heat pump's COP from 3 to 5 amounts to buying yet more electricity whose sole purpose is to waste only 20% instead of 33% of the energy in the waste-heat stream. That is no substitute for conserving that waste-heat stream at high enough grade to be 100% useful without heat pumping.
   
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