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  1.  
    Hi,

    I was wondering if anyone had an idea about insulation that can be placed on top of poured concrete flooring?

    Some kind of thin but high U-value material would be preferable - also should be easy to lay.

    Carpet tiles will be placed on top of the insulation/ concrete as well to form the actual floor.

    Is there any issue with dust fires?

    Thanks,
    Finbar
    • CommentAuthortony
    • CommentTimeFeb 2nd 2010
     
    Aerogel -- but it is expensive unless you can make your own
  2.  
    Posted By: Finbar MWilliamsCarpet tiles will be placed on top of the insulation/ concrete as well to form the actual floor.


    Most insulation needs to be protected with a wearing surface. It's usual to use a screed or floorboards over the insulation or put the insulation under the concrete slab.

    How thick can the insulation be? There's a huge price difference between Aerogel & extruded polystyrene. Have you thought about using cork tiles instead?

    David
  3.  
    Thanks for this,

    Is Aerogel ok to walk on? This is an office floor...

    Do you mean cork tiles instead of carpet tiles or underneath them. Underneath them will be feasible I think....

    Thanks again,
    Finbar
    • CommentAuthorCWatters
    • CommentTimeFeb 3rd 2010 edited
     
    Just as a guide... I think the Building Regs these days require something like 70mm of Celotex in a new floor. Aerogel is the best insulator know to man but it's still only about twice as good as Celotex - so I suspect that even with Aerogel you would still be looking at something like 35-40mm plus the wearing surface (typically 18-21mm minimium for a wood floor) if aiming to meet the current building regs.

    ANY thinner solution will be proportionatly worse. For example Cork is worse then Celotex so 10mm cork will be at least seven times worse than the buildings regs require for a new floor....BUT that might still be many times better than what you currently have. The whole world is looking for some kind of thin LOW U-value material -It doesn't really exist.

    How much total thickness can you afford to add?
    • CommentAuthorbrig001
    • CommentTimeFeb 3rd 2010
     
    Some good info here (about half way down): http://www.greenbuildingforum.co.uk/newforum/comments.php?DiscussionID=9&page=3
    I am also looking into something like this for my house. The thing I am not sure of is how much colder the slab will be when I add the insulation. Currently, the slab will end up close to room temperature (in the middle anyway). When you add insulation above it, it will cool, partially negating the insulation you have added. Anyone know how big this effect will be?
  4.  
    Thanks - yes, this is problematic - does anyone whether aerogel can be walked on?

    The main issue seems to be that it is better to insulate under the concrete...

    Thanks!
    • CommentAuthorbrig001
    • CommentTimeFeb 3rd 2010
     
    From the link: I decide to try laying 9mm of SpaceTherm blanket under 9mm WBP ply: hoping that in use the blanket would provide a) enough insulation to be worthwhile and b) a firm enough support for the ply and that the ply would be thick enough to distribute loads so that the blanket doesn't suffer from repeated compression causing uneven wear. I will be comparing this room with the kitchen which has the ply+vinyl but no insulation.

    So it doesn't look like it. I called Proctors a few days ago. and they recommended plywood too - partially for the dust, but mainly to spread the load. This wouldn't be too bad if you were doing a whole floor (apart from £££), but I was hoping to do it piecemeal.

    The main issue seems to be that it is better to insulate under the concrete...
    I keep getting told that too...
    • CommentAuthorCWatters
    • CommentTimeFeb 3rd 2010 edited
     
    Posted By: brig001Some good info here (about half way down):http://www.greenbuildingforum.co.uk/newforum/comments.php?DiscussionID=9&page=3" rel="nofollow" >http://www.greenbuildingforum.co.uk/newforum/comments.php?DiscussionID=9&page=3
    I am also looking into something like this for my house. The thing I am not sure of is how much colder the slab will be when I add the insulation. Currently, the slab will end up close to room temperature (in the middle anyway). When you add insulation above it, it will cool, partially negating the insulation you have added. Anyone know how big this effect will be?


    Sure the slab will get colder but that doesn't negate any of the insulation you add. The insulating properties of most materials aren't significantly effected by the temperature drop across them.

    Consider an electrical resistor... If you connect it in series with a light bulb the voltage at the light bulb is reduced but the resistance of the resistor stays the same. The current flowing from the battery is reduced.
    • CommentAuthorCWatters
    • CommentTimeFeb 3rd 2010 edited
     
    A thin layer of almost any insulation will make the floor feel warmer to the touch (compared to say bare concrete) but probably won't make a big difference to overall heat losses or room temperature...

    http://www.greenbuildingforum.co.uk/newforum/comments.php?DiscussionID=9&page=4
    • CommentAuthorCWatters
    • CommentTimeFeb 3rd 2010
     
    Posted By: brig001The main issue seems to be that it is better to insulate under the concrete...


    The important thing is that thickness matters wherever it is.

    The thermal conductivity of a material is a measure of how good an insulator is it is. It's normally specified for a nominal 1 meter thickness so you can easily scale the numbers to work out how good it is at whatever thickness you want or can afford.

    Some examples show that most common insulating materials have broadly similar thermal conductivity so only the thickness really matters. Ok so I'll admit that some are two or three times as good as others but none are 20 or 100 times better. This explains why there is no magic super thin insulator..

    Straw insulation 0.09
    Cork 0.070
    Rock Wool insulation 0.045
    Styrofoam 0.033
    Air 0.024 (without convection)
    Urethane foam 0.021
    Aerogel 0.013

    Source:
    http://www.engineeringtoolbox.com/thermal-conductivity-d_429.html
  5.  
    Hi, all. Sorry to put the kybosh on Aerogel being used as a carpet underlay but it did not work for me. It was a complete disaster and I had to take it all back up. The dust is so fine it actually comes up through the carpet and sits there like miniature mole hills. It also accumulates around the edges. I have not posted this on the other thread as I am very reluctant to make derogatory comments about a product which is superb [when used in the recommended application] The people at Proctor's were very supportive of my 'experiment' and I cannot thank them enough for doing so.

    I simply took a risk which did not work out but hey if we don't try these things we will never know if they will work. I currently have around £300 worth of Aerogel bagged up doing nothing in my garage:cry:

    So please don't be tempted to use Aerogel as carpet underlay - you will regret it.
    • CommentAuthorbrig001
    • CommentTimeFeb 3rd 2010
     
    CWatters, all true, but as I understand it, solid floors can already have very low U values when the building has been occupied for a while and the ground is "full" of heat. This is especially true in commercial buildings when the floor area is large. The thermal comfort should be better for the feet if the floor is insulated, but I suspect that the energy savings will be nearly zero.
    • CommentAuthorjoe90
    • CommentTimeFeb 5th 2010
     
    brig001,

    I agree and plan to have NO insulation beneath my concrete floor in my new build but to have vertical insulation extending the wall insulation down to the footings level. Solar gain with house usage will create a heat bank (thermal mass) to even out temperature fluctuations within the house. This is IF I can get it past the BCO.
    • CommentAuthorSaint
    • CommentTimeFeb 6th 2010 edited
     
    Mike,
    Unfortunate news on the trial of aerogel as an underlay. Dust is an issue that needs to be managed.
    I did hear this week of someone using it and reputedly successfully in that application with the aerogel sandwiched between two layers of breather membrane...you know the one, T***k the much beloved catalyst for conspiracy theorists
  6.  
    Hi Saint, I did use a breather membrane, though was unable to tape the laps due to the initial dust. Even if this had been possible, I am now sure the dust would have come through at the edges [where taping is impossible anyway]

    I think the only way the dust could be effectively contained would be to use a contimuous polythene sheet, mechanically trapped behind the skirtings. Of course this then stops any vapour through the floor so maybe presents a risk of condensation
  7.  
    Joe,

    As far as I recall the research suggests that some insulation (about the current BR level) is beneficial its just that the diminishing returns kick in much quicker. No matter the amount of heat in the ground and wing insulation etc the heat is still only flowing one way...

    J
    • CommentAuthortony
    • CommentTimeFeb 6th 2010
     
    Ah yea but is the ground an insulator or a conductor? "to be or not to be -- that is the question" :smile:
  8.  
    ...both... its just a matter of extent...

    :wink:

    J
    • CommentAuthorjoe90
    • CommentTimeFeb 6th 2010
     
    Tony,

    You are pumping heat into the ground under your build so you must believe it an assett not to insulate the ground?

    James Norton,

    Correct, An insulator conducts heat at a very slow rate " its just a matter of extent..."

    I believe it depends on the actual build and heating. Mine will be south facing with fairly large glass areas to maximise solar gain especially during winter months (low sun angle ETC. ) And wood burning stove that will supply short bursts of high temperature heat that can soak into the thermal mass to help even out house temperatures.
    • CommentAuthorCWatters
    • CommentTimeFeb 6th 2010 edited
     
    Posted By: joe90brig001,

    I agree and plan to have NO insulation beneath my concrete floor in my new build but to have vertical insulation extending the wall insulation down to the footings level. Solar gain with house usage will create a heat bank (thermal mass) to even out temperature fluctuations within the house. This is IF I can get it past the BCO.


    Make sure you use an insulation that's doesn't loose it's properties when wet. I think Celotex say to put a DPM under it when used under a slab so presumably that absorbs water?
  9.  
    Normal heat loss from different internal temperatures (even big differences caused by short bursts of WBS) will never raise the temperature of the ground higher than the room.

    ...so the ground will still be colder than the desired room temp and will still lose heat to the ground, just not as as fast as a wall.

    Therefore so as long as the insulation is under the thermal mass its still worthwhile in a heated ground floor room...

    Tony's ground has excess 'free' summer heat actively pumped into it from solar, its only an asset if the ground can reach a temperature higher than the desired internal temperature (which will not happen without the active heating), it may achieve that next summer and indeed removable insulation will be needed (and is I believe planned) to prevent overheating, then in the winter... ...fingers crossed...

    J
  10.  
    • CommentAuthorSaint
    • CommentTimeFeb 7th 2010
     
    James, well said. Why argue against insulating the floor when in the grand scheme of things it has to be beneficial and the cost is insignificant?
    Its taken years to educate the general public to the benefits of insulation and energy savings lets try not to disenchant them now
    • CommentAuthorbrig001
    • CommentTimeFeb 7th 2010
     
    So how worthwhile is internally insulating a solid floor, bearing in mind that thickness is likely to be very limited?
    Finbar MWilliams: The main issue seems to be that it is better to insulate under the concrete...
    CWatters: A thin layer of almost any insulation will make the floor feel warmer to the touch (compared to say bare concrete) but probably won't make a big difference to overall heat losses or room temperature...
    and: The important thing is that thickness matters wherever it is.
    Tony: Ah yea but is the ground an insulator or a conductor?

    So, there doesn't seem to be an answer, I guess because we don't know the initial U value for the floor. I am considering something simple and cheap like the green boards for underneath laminate flooring, a layer of ply on top then fit the carpets as normal. This would only take up 15mm or so, and would improve comfort, but wouldn't really make any difference to heat loss unless the room temperature can be dropped because the floor feels warmer.

    What do we think?
    Finbar, would something like that achieve what you want?
    • CommentAuthorJohn B
    • CommentTimeFeb 7th 2010
     
    I've got a concrete floor that I doubt has any insulation. Just to make it interesting:
    - It's a mid 19th century stone house that probably doesn't have foundations, so I assume digging down and insulating the sides of the slab isn't a good idea!
    - The ceiling height is 6ft 6in, and I'm 6ft 2in plus the thickness of my shoes!
    - It's starting to look like there may have been a beam lengthways through the room, supporting the undersized joists, and the upstairs floor bounces a bit!
    - It's the only original beamed ceiling left in the house and I don't want to lose it!
    - I want an energy efficient house!
  11.  
    Posted By: brig001So, there doesn't seem to be an answer, I


    see below...

    Posted By: James Nortonsome insulation (about the current BR level) is beneficial
    • CommentAuthorbrig001
    • CommentTimeFeb 7th 2010
     
    Hi James, I have read the same, but thought that was under the slab. Unfortunately I haven't got the height to do this above the slab, so improving comfort is about the best I can manage.
    Brian.
    • CommentAuthorjoe90
    • CommentTimeFeb 7th 2010
     
    Saint,

    If you read my thread you will see that I am not against insulation, quite the opposite, my house will be insulated to passive house standards. I was trying to move the insulation to another location, wings or vertical, to improve the thermal capacity of the ground below the slab.

    There have been many threads before this talking about the ability to have an interseasonal store using the ground below ones house and no-one is against insulation.
  12.  
    Unless you actively 'pump' 'free' heat into the ground it will act as a sink not a store.

    The point of threads and indeed research on perimeter insulation is to reduce but not eliminate 'all over' insulation. The former merely compliments all over insulation.

    J
   
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