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Green Building Bible, Fourth Edition
Green Building Bible, fourth edition (both books)
These two books are the perfect starting place to help you get to grips with one of the most vitally important aspects of our society - our homes and living environment.

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    • CommentAuthormarsaday
    • CommentTimeAug 16th 2010
     
    I have done a bit of reading, but would like some clarification whether this is the better option.

    Attic conversion: originally intend to go with 75mm celotex between rafter and 50mm underneath.

    The reading i have done suggests this isnt the way to go as celotex will leak after 10 yrs and becomes impaired.

    So i propose to keep the 75mm between the rafters and using multi foil underneath.

    What do people think?

    I think i remember Tom saying this was the very best solution ?
    • CommentAuthortony
    • CommentTimeAug 16th 2010
     
    •  
      CommentAuthorSteamyTea
    • CommentTimeAug 16th 2010
     
    Oh dear.

    The winner is...............
    • CommentAuthorCWatters
    • CommentTimeAug 16th 2010 edited
     
    Posted By: marsaday The reading i have done suggests this isnt the way to go as celotex will leak after 10 yrs and becomes impaired.


    Opinions are strongly divided - some people would say the multi foil concept is "impaired" before it leaves the factory. Personally I'd still like to see some more independant tests comparing Celotex, rockwool and multifoil installations.

    My understanding is that the performance quoted by companies like Celotex and Kingspan is the long term performance after ageing has been taken into account... or put it another way ..for the first few years it works better than they claim. After that it matches the claimed performance.

    Whatever you do I would avoid just having celotex between the rafters. Put a layer of something under them as you propose. It's much easier to eliminate gaps in that layer.
    • CommentAuthormarsaday
    • CommentTimeAug 16th 2010
     
    Well 75mm between the rafters will not qualify anyway so i have to put something under, and want to as well.

    Ok then so the figures quoted are after the 10 yrs odd time frame. That is more reassuring.
    •  
      CommentAuthorfostertom
    • CommentTimeAug 16th 2010 edited
     
    Posted By: marsadayAttic conversion
    If that includes re-slating, then without question best thing is 9 OSB gapfilling (bubble glue) glued and screwed airtight over the rafter tops, all edges nogged, at least 150 Platinum EPS or woodfibre over that, downslope battens, reflective breather felt draped over that, shiny side down, then slating battens and slates. Any insulation between the rafters is a bonus, needn't be perfectly fitted/filled, tho I'd go for blown Warmcel or sprayed Icynene. Plasterboard soffit - super-insulation, foolproof airtightness, and no loss of internal height.

    Personally, I'm off multifoil until the manufacturers can clear the way to re-start commercially justified R&D into better ways of fitting and using the stuff - like stretched/suspended uncrushed and contactless. Also sealing air/vapourtight without tapes, alternatively with calculable breatheability. Their heart's not in it at present.
    • CommentAuthormarsaday
    • CommentTimeAug 16th 2010
     
    Well the current roof stays so all work will be done from below.

    Looks like celotex then, which makes life easier and cheaper.
  1.  
    Fostertom, was just having a look at your post as for me the slates have to come off, and I've been wondering about the best insulation, wondering about multifoils, and their breathability, it being important in an old stone french house, and having given up on one of the mammoth insulation posts after hundreds of pages was very pleased to hear your recommendation.

    However, not knowing any proper names, like soffit, or 9 OSB, 'scuse my ignorance came upon this warning of the dangers of icynene, or alternatively how to grow your own mushrooms, I prefer a nice log myself....

    http://www.thoughts.com/IcyneneDangers/blog/icynene-dangers-and-problems-126565/
    •  
      CommentAuthorfostertom
    • CommentTimeAug 21st 2010
     
    If you read on through the comments, it's clear that the product complained of isn't genuine Icynene, and there's testimonies that true Icynene doesn't behave as described here, but as the manufs claim. If your slates have to come off, then AFAIC my post above of '5 days ago' says it all. Read up about soffit (= under-surface), OSB (like big-chip chipboard but superior and can be had thinner i.e. 9mm, as recommended) etc.
    •  
      CommentAuthorSteamyTea
    • CommentTimeAug 21st 2010
     
    I think that is the stuff that is sprayed on and then foams up. Avoid it. Not the same as sheet material.

    There seems to be three main issues with insulation, how good is it, the U-Value, is it breathable and is it waterproof.
    Condensation can be a problem but I suspect that it is a highly overrated problem that is sorted by adequate room ventilation. All roofs and walls should be checked to make sure they are watertight before 'boxing' in with insulation.

    I would not go with multifoil.
    •  
      CommentAuthorfostertom
    • CommentTimeAug 21st 2010
     
    Posted By: SteamyTeaI think that is the stuff that is sprayed on and then foams up
    Yes, but not like the other foams - very significantly different characteristics - Search this forum for Icynene, it's all there. Good stuff.
    Posted By: SteamyTeaNot the same as sheet material
    That's its main virtue, along with Warmcel. Sheet material is rubbish unless applied as an unbroken 'tea cosy'.

    Posted By: SteamyTeathe U-Value
    good enough, equiv to standard EPS nominally, but as installed, gapless and airtight, far better performance. It fils every hidden gap, sticks like hell, and being permanently soft doesn't suffer embrittlement or shrinkage.
    Posted By: SteamyTeais it breathable
    yes
    Posted By: SteamyTeais it waterproof
    if you're expecting the insulation to do your waterproofing, you're in trouble. If you mean does it degrade if it gets wet, answer is No.

    Think again - it's quite good stuff, definitely A-list.
    •  
      CommentAuthorSteamyTea
    • CommentTimeAug 21st 2010
     
    Was really talking in generic terms, not specifically on Icynene as I do not know the product. If it is a 'spay on' method then, like painting, it is all in the preparation, almost. Way I see any insulation should have the best U-vale possible. Other techniques should be used to deal with condensation and water ingression.
    •  
      CommentAuthorfostertom
    • CommentTimeAug 21st 2010
     
    Posted By: SteamyTeaOther techniques should be used to deal with ... water ingression
    Too right
    Posted By: SteamyTeaOther techniques should be used to deal with condensation
    Disagree - much better that the insulation plays am integral part in handling condensation, calculated vapour and air resistance, and airtightness, robustly 'in depth'. Nothing worse than entrusting all that to a fragile sheet of plastic and sticky tape, however sophisticated, for the next 250yrs. No reason why Warmcel, Icynene, gapfilling-glued-and-screwed OSB, breather felt etc shouldn't achieve that, if kept dry, shielded from UV and not physically attacked. Plastic sheet and tape - not a chance.

    Icynene isn't generic - it's unique and is really worth looking at. I noticed in the feedback to the above blog, mention of at least one US alternative to the Icynene monopoly.
    •  
      CommentAuthorSteamyTea
    • CommentTimeAug 21st 2010
     
    Posted By: fostertommuch better that the insulation plays am integral part in handling condensation

    There are many methods to make a place airtight, and this should be the aim. I personally think that condensation can be better handled with mechanical ventilation and heat recover. Takes out a lot of guesswork. Decent insulation will help with condensation anyway in our climate.



    Posted By: fostertomPlastic sheet and tape

    I could sell you some sheet and tape that would easily last 250 years, you may not like the cost though. Why we laughed when it was brought to us for testing, did what it was meant to though. Was a repair kit for sea containers that could be used in a wet environment, salty too. That was in 1978. Somewhere I have a sample of the sheet kicking about, seems indestructible. Not very green though, greener than brick and concrete, but no where near Cob, with or without straw.
  2.  
    Posted By: CWatters My understanding is that the performance quoted by companies like Celotex and Kingspan is the long term performance after ageing has been taken into account... or put it another way ..for the first few years it works better than they claim. After that it matches the claimed performance.
    My understanding is that companies like Celotex and Kingspan show what they claim to be the performance of PUR after 7 years (0.023W/m.k) and from then on it gets worse.
    I've just read a Canadian Construction Institute research paper showing PUR dropping from R50 (0.020W/m.k) to R40 (0.025W/m.k) in 200 days and down to R38 (0.0265W/m.k) after 400 days and still going down! The lower the R value the more heat is lost through the insulation.
  3.  
    Here is the Canadian Construction Institute research paper, go to pdf page 10 or document page 9 to see the test results, http://www.nrc-cnrc.gc.ca/obj/irc/doc/pubs/nrcc46881/nrcc46881.pdf
    • CommentAuthorMike George
    • CommentTimeAug 22nd 2010 edited
     
    Hi Viking, Can I ask if this publication is the same one you posted in a previous thread?
  4.  
    I'm not sure Mike
    • CommentAuthorSaint
    • CommentTimeAug 22nd 2010 edited
     
    The tests in the Canadian paper relate to samples of 6mm and 12mm thicknesses. Anyone involved in foam insulation knows that the escape of the blowing agent is not surprisingly much faster in very thin foam. These thicknesses are not representative of insulation thicknesses currently required to meet Building Regs nor are they thicknesses used in testing standards for the very same reason and so are largely irrelevant in this case. That fact is recognised in the sample thicknesses required in the thermal conductivity testing standards nominally 20mm to 30mm or thereabouts.
    Ageing is clearly important though and that is why foam's thermal conductivities are quoted after a certain number of days and at a certain temperature. The younger the product the better the performance, the cooler the test temperature the better the performance. PUR tends to be measured at 30 days and 10 degC whilst XPS for example is measured at 90 days and 20 degC thus PUR is guaranteed by the test method alone to show a couple of milliwatts better thermal conductivity than XPS. From experience I'd use 0.025W/m2K as a realistic thermal conductivity for a PUR foam regardless of what is claimed
  5.  
    Hi Saint

    So if it takes 400 days for a 12mm sample to reach 0.0265, how long do you think it would it take a 50mm sample to reach 0.0265? 4 times longer perhaps? Do you work in the foam industry? Could you explain further why the temperature of the test is so important? If PUR and XPS were tested at the same temperature what Lambda would they both have do you think?
    The German Fraunhofer Institute gives PUR a lambda of 0.035W/m.k because they say buildings have to last for at least 100 years.
    •  
      CommentAuthorSteamyTea
    • CommentTimeAug 23rd 2010
     
    I was involved in foam moulding up until the mid 90's. Only on the tooling side though.
    I have been thinking about this problem for a few minutes this morning and was wondering what changes as foam ages. Here are a few thoughts.
    Shrinkage. PU certainly shrinks quite a bit initially and I know some elastomers carry on shrinking seemingly for ever.
    Offgassing. This happens, but have no idea how the rate changes over time. Probably exponentially though. As it is the air that does the insulation, and making the assumption that initially the PU is mixture of air/other gasses in bubble form within a PU matrix, then it is possible that as it offgasses the bubbles change to predominately air (but may change to something else, I don’t know) which has a different thermal conductance.
    Brittleness. As PU ages it becomes more brittle, because of its thermal properties may change.

    It is amazing how the term multifoil creates so much interest on this forum. Why do we think that is?
    •  
      CommentAuthorfostertom
    • CommentTimeAug 23rd 2010 edited
     
    To continue the Icynene theme
    Posted By: SteamyTeaPU certainly shrinks quite a bit initially
    but as Icynene is supposed to stay soft and spongy, it can stay adhered by stretching, if its matrix 'shrinks' . Question is, does it really stay soft and spongy forever?

    Posted By: SteamyTeaAs it is the air that does the insulation, and making the assumption that initially the PU is mixture of air/other gasses in bubble form within a PU matrix, then it is possible that as it offgasses the bubbles change to predominately air (but may change to something else, I don’t know) which has a different thermal conductance
    This is indeed the point with PUP/PIR - all rely on the exotic blowing gas to remain in the bubbles, and as thsat slowly exchanges for air the conductivity increases (except Icynene PUR which is 'water blown' so has air in its bubbles from the start). The question there is, where to put the 'standard' conductivity, when it's steadily increasing forever. Icynene doesn't increase in that way, consequently can only claim the 0.38 that other PUR/PIRs do eventually increase to, whatever their half-way standard rating is.
    • CommentAuthorSaint
    • CommentTimeAug 23rd 2010
     
    Tom, just because they are all PURs it doesn't mean they will behave the same over time. Yes air will gradually infiltrate the cells as the blowing agent exits but the rate and the impact that infiltration has on final lambda depends on many other factors. cell size, cell wall thickness, open cell content, location etc. etc.
    I've had tested an old piece of PUR that had been used as the core of a coldstore door panel. The door had been subjected to abuse from forklifts and the PUR was actually exposed. Theoretically at least the PUR should have been devoid of most of its blowing agent and also saturated as you'd expect in a high pressure differential/high vapour drive situation but disappointingly (it was a competitive product) it stll showed a lambda of 0.024W/mK
    •  
      CommentAuthorfostertom
    • CommentTimeAug 23rd 2010
     
    Sure, much variability, but that means unreliability, unless we can trust manufs' data to tell the long term truth, rather than just pass out the minimum of favourable data in the format stipulated by regulation. Or even - engineer 'testbed special' formulations that pass the stipulated test method well - and who cares what happens later/in real life. The manufs' boffins may know the truth, but are they telling?
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