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Green Building Bible, Fourth Edition
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    • CommentAuthorcrusoe
    • CommentTimeAug 30th 2010
     
    Has anyone had any experience with a German UFH system where, instead of a 60mm+ screed on top of the pipe, the pipe sits in a pre-formed groove in heavy clay/kiln-burnt carrier tiles (approx 40mm thick), which sit atop the insulation layer and are aligned with oak pegs?

    The finished floor - usually a ceramic or marble tile - is bedded directly onto the top of the carrier tile, ergo you can feel heat more quickly, which stands to reason. The importers also claim lower energy input and flow temps than normal wet UFH to achieve the same result, with much quicker heat-up times, one of the downsides of UFH.

    I just finished my first job with such a system, at a client's request. A bit fiddly, as the pipe ends (the bends) are not encased and have to be clipped to the insulation, and the floor level made up to tile height with a clay-mix aggregate. My concerns, as there is so little weight on top of the pipes, is the physical/annular strength and stability of the floor under heat. Plus the system is designed around a linear model where I prefer bifular (snail) due to its more even heat-spread. Those concerns having been relayed to the client, I am prepared to try anything which leads to lower fuel bills, or less logs - for those lucky enough to have them!

    If anyone has had any experience with such a system, any feedback would be welcome.

    Thanks, Crusoe
    •  
      CommentAuthorSteamyTea
    • CommentTimeAug 30th 2010
     
    I have no knowledge of the system at all but the term ‘efficiency’ is similar to ‘sustainable’.
    All other things being equal, i.e. the insulation levels and air leakages, adding or reducing thermal mass only effects the time that a room will get up to temperature and then cool down again, it will not effect the overall energy used. The overall energy use will be more affected by how you use it, i.e. the times you have it switched on/off for a desired comfort level.
    Think of the tiles as a thermal damper, they will always lag behind the thermal input, less mass for a given SHC the faster they react.
    • CommentAuthorcrusoe
    • CommentTimeAug 30th 2010
     
    Thanks ST. I agree both terms are moveable feasts, and I understand the principle of the thermal flywheel, but I have to disagree, despite the theory, that no matter what the mass is, the same level of fuel economy will be achieved. Why do you think screeds are lightening up? It is because in practice, large slabs can lead to excessive temperatures, too high an overshoot by miles, despite predictive programming. Too warm is expensive....but neither can you afford to let it cool down...

    I agree also that your use of any system is key to savings - but this kind-of nullifies your first point, as the big slab systems wire-tied to gridiron we installed in the early '80s cannot afford to be let cool down too much, apart from a spot of night set-back perhaps, so you are severely limited in using the controls you suggest. The proof of the pudding is in the fact that (according to users - who bent our corporate ear) the old systems used significantly more fuel than modern, low-mass systems with programmable stats. Nothing so cheap as when its off.

    Anything more specific anybody? I know it would help if I could remember the name of the product....I have asked the client, so watch this space.
    • CommentAuthortony
    • CommentTimeAug 30th 2010
     
    Air-tightness and Insulation is the key if you are good at limbo dancing you can get so low that formal heating is no longer needed.
    • CommentAuthorcrusoe
    • CommentTimeAug 30th 2010
     
    Que? Heat gathers at the top of the room! Unless you have UFH of course. Do you limbo on stage scaffolding in your place tony? :smile:
    • CommentAuthortony
    • CommentTimeAug 30th 2010
     
    no and neither do I get cold or have a heating system --- I did put in some ufh pipes but they are not connected up
    • CommentAuthorCWatters
    • CommentTimeAug 30th 2010
     
    <blockquote><cite>Posted By: crusoe</cite>Has anyone had any experience with a German UFH system where, instead of a 60mm+ screed on top of the pipe, the pipe sits in a pre-formed groove in heavy clay/kiln-burnt carrier tiles (approx 40mm thick), which sit atop the insulation layer and are aligned with oak pegs? </blockquote>

    Why would it be more efficient? As far as I can see the problem (if there is a problem) with conventional UFH is that the floor may still emit heat into the room when the room is unused. In that sense it's wasted heat. That's really an argument for a low thermal mass system and there are other lower thermal mass systems available than clay. For example this company claims you can tile straight on top of their foiled insulation system without screed at all...

    http://www.floorheater.co.uk/index.php

    I believe liquid screeds can also be used down to 40mm thickness - Osma UFH (now called Thermoboard) used to have a system they said was ok with 40mm liquid screed. I've no idea if liquid screed is cheaper than thwe clay system though.
    • CommentAuthorcrusoe
    • CommentTimeAug 30th 2010
     
    Here it is: Product is Lithotherm UFH tiles, made predominantly of crushed waste brick. As I say, I haven't used it in anger, just fnished laying the first system, but they claim relatively high thermal mass with exceptionally quick heat-up, and 30 deg C typical flow temp, so it's worth looking at. As is the wood-fibre insulation board we used underneath the tiles. Devil to put clips in though!

    Position of the pipe is higher than usual, with the greater mass of the tile underneath the pipe, itself an unusual feature when most systems have the pipe dead against the top of the insulation layer. I'm looking forward to seeing the results...

    Website is www.backtoearth.co.uk
    •  
      CommentAuthorSteamyTea
    • CommentTimeAug 31st 2010
     
    "Why do you think screeds are lightening up?"
    No idea really but would speculate that cost, response times, fashion and materials will all have a bearing.

    "large slabs can lead to excessive temperatures"
    Input temperature is too high or delivered for too long.

    "Too warm is expensive....but neither can you afford to let it cool down..."
    You can let it cool down a bit, does not mean it has to cool to ambient surely.

    "I agree also that your use of any system is key to savings - but this kind-of nullifies your first point"
    How so, if you have a system that is designed and used correctly then surely you will use your energy in the best way possible?
    • CommentAuthorcrusoe
    • CommentTimeAug 31st 2010
     
    Mm, I understand the theory ST, and I know this is an aside to the thread, but it may be worth spending a few minutes on this as it enters the edges of the comfort v economy debate. Thick screed slabs, unless they be in 24/7 public areas, are wasteful. Keeping UFH on constantly is wasteful. UFH was not designed as an economy measure, but a comfort one. The industry long argued that there was fuel saving due to lower flow temps, a little specious when the boilers back then were 82 deg C flow anyway, just to be mixed down. And having to stay on much longer due to the nature of thick slabs' heat requirements.

    In a domestic environment, I consider thick slabs are wasteful, period. To argue otherwise is, to me, like saying that an ocean liner will use as little fuel as a speedboat, when constant, sometimes rapid, adjustments to course, often 360 degrees, are required. Not to mention halts for economy. Any extra distance that liner travels has been paid for in fuel somewhere along the line.

    Let's displace another UFH fallacy - that it is cheaper to keep it on low than switch it off. (the Jet on take-off analogy, much better when its cruising) With a thick screed, that may be true, a problem of our own making, the tail wagging the dog - but economical it is not. We are questioning the very need to fly nowadays, not just the most economical way to do so. I am similarly questioning the need to keep UFH on as long as it is. CW's point of non-usage and waste feeds into this I believe.

    My point: There is so much more room for error/overshoot with a thick screed, and given that multiple temperature changes are common in the UK, overshoot often does occur. Like the liner trying to stop or turn quickly, there is wasted energy here. We have fitted various generations of clever controls and it doesn't alter that fact, in my experience. I respect your right to think differently, but after 27 + years fitting diverse products in the UFH heating field, I have reached conclusions that lead me to believe that this company may be on the right track with their pipe-near-surface strategy, for quick response and thereby, economy, with lower flow temps and less thermal mass in the floor.
    • CommentAuthortony
    • CommentTimeAug 31st 2010
     
    For intermittent heating ufh is not the better way to heat -- simple as that
    •  
      CommentAuthorSteamyTea
    • CommentTimeAug 31st 2010
     
    Ben
    I agree with you that lower mass systems respond faster and therefore fit into out climate regime and lifestyles better. This is probably why we have used radiators filled with very hot water that are constantly cycling on and off, they respond fast to our changing environment.
    But the question was it is it more efficient. This is really the wrong question. Should it have been "does it cost less to run than a higher mass system with out lifestyles and climate. Pedantic maybe, but this is why confusion exists.
    Take the analogy of the ship versus boats, if they have to carry an identical load, which would be the best method to move that load in an identical situation?
    I personally do not like the 'thermal flywheel' model to describe heating thermal mass. If is more like an clock but instead of hours and minutes has independent energy inputs and outputs, but, and this is the crucial part, it starts and stops at the same temperature not at the same time. So the minute hand is the energy input and whizzes around quite fast while the hour hand or the energy output, lags behind. When the minute hand stops the hour hand keeps moving until it has covered the same number of units (think of what one unit on a clock is, it is either 5 minutes or 1 hour depending on which had we look at).
    •  
      CommentAuthorjoe90
    • CommentTimeAug 31st 2010
     
    What if you use UFH as a thermal store for say a woodburning stove?. I plan to build a straw bale home with lots of thermal mass in internal walls/chimney breast/clay-lime plastering and have a woodburning stove with back boiler for heating and winter DHW and solar for summer DHW and thought that it might be a good idea to use UFH pipes to use any surplus heat from the wood stove once the thermal store was "full". Does this make any sense? My thoughts were if the slab was thick (with lots of insulation beneath it ) would absorbe the excess heat and give it slowly back to the interior as I would be looking for low heat over long periods rather than quick response times.
  1.  
    Posted By: tonyFor intermittent heating ufh is not the better way to heat
    I'd agree that UFH is a poor choice if we are talking about a poorly insulated house, with poor air leakage, an always available high temperature heat source (gas, oil, electricity) & no flow temperature control.

    If we are talking about a well insulated airtight house with intermittently available heat sources (solar thermal, log burning boiler stove, Economy 7 ASHP/GSHP) then UFH could be a useful option. However, it is not a "bolt-on" solution. It needs to be designed with the house as a whole & thermal mass & flow temperatures need to be used to avoid over-heating. Simple on/off control strategies may not be appropriate & weather compensating flow temperature control may be required to avoid overshoot.

    It's worth noting that a well designed underfloor heating system with appropriate floor coverings will require a relatively low flow temperature & a floor temperature only a few degrees above the required room temperature. If solar or other passive gains cause the room temperature to rise above the floor temperature then the heat output from the floor will stop instantly until the room temperature drops again, at which point the UFH automatically takes over.

    But my main point is: I don't think you can look at UFH in isolation. Assuming you are using whole house heat recovery ventilation, the whole house needs to be kept at roughly the same temperature. If it's well insulated & airtight then it will only require a few kWh per day to keep the whole house at that temperature. So the question becomes: what is the most efficient way to deliver those few kWh into the house & at what time of day/night is it cheapest/most efficient to do it.

    David
    • CommentAuthorcrusoe
    • CommentTimeAug 31st 2010 edited
     
    Some good points here from Cornish and other contributors - all ship-shape and nobody getting too steamed....yet. :wink: Are we treading close to splitting hairs? The thread is about this type of system being (possibly - I don't yet know, hence the question in the title) a more efficient method of UFH. And I don't mean effective, though that comes into the discussion (the extent to which an activity fulfils its intended purpose or function) - I mean efficient. As in less fuel used.

    ST: I take on board (sorry, pun-itis creeping in) your comments. We don't have to be pedantic to want to get the semantics right, so it boils down to how we define efficiency. In this context, I take it as a measurement of how much of the energy used to produce the heat in the first place is useful. On that basis, this system (and/or CW's link to a much less thermally-massed system) should be more useful in fuel terms, giving less hysteresis of overshoot and under-heat - ie more controllable, more comfort for less fuel and therefore less wasteful. That gives more choice, and flexibility of use in the accomodation, due to speed of response. The manufacturer, clearly an unbiased and impartial observer, seems to think so... :devil:

    tony: Agreed - but it may yet prove to be eh!

    Posted by davidfreeborough:

    "I'd agree that UFH is a poor choice if we are talking about a poorly insulated house, with poor air leakage, an always available high temperature heat source (gas, oil, electricity) & no flow temperature control." Sure, but I'd rather have it than rads in the same situation! Ask any draughty, tall-ceilinged public building's caretaker.

    joe90: John, if you kept the flow temps down what you describe would work - but do you think you have that much waste heat? Oversize the TS a bit so you can store then choose where to send the heat rather than heat a portion by default - uness this is a cozy corner where you all retire to and can therefore be justified :smile:

    Still no users of this system then?
    • CommentAuthorgarypcook
    • CommentTimeAug 31st 2010
     
    Hi Crusoe,

    We had been looking at this system (also being promoted by DPS Heatweb) for many of the reasons you suggest for our extension, but had some concerns about the strength and stability of this system with individual clay tiles laid directly on insulation and ceramic tiles as the finished floor. How did the completed installation feel to you? Do you feel the tiles may move / crack with insulation compressing over time? How do you think it would stand up to heavy loads on the finished floor eg a heavy kitchen table or aquarium?

    Gary
    • CommentAuthorCWatters
    • CommentTimeSep 1st 2010
     
    That would also be my concern with the floorheater approach I posted above.
    • CommentAuthorcrusoe
    • CommentTimeSep 1st 2010
     
    Gary/Colin: Bear in mind we haven't lit the heatpump or WB for a test yet - I was hoping for some feedback from a user myself to shorten the learning curve on user temps. As far as stability goers, it feels remarkably stable for what is essentially a floating tile cradling the UFH pipes.

    I'll feed back in after a few weeks of operation - hope you're not in too much of a hurry.... :confused:
    •  
      CommentAuthorSteamyTea
    • CommentTimeSep 1st 2010
     
    Ben
    Any chance you can put some monitoring equipment on it all?
    • CommentAuthorcrusoe
    • CommentTimeSep 2nd 2010 edited
     
    What, like the household cat sitting on certain spots on the floor where the pipes are, so I know its warm enough....problem is getting said feline to regurgitate the info it has subconsciously absorbed. Could put a sensor in a mock furball in din-dins perhaps? :neutral:

    Seriously - what would you suggest that will A. Identify the difference between this UFH and A N Other and
    B. Relate that to fuel consumption, bearing in mind that this will be fed, eventually, by heat-pump, WB stove and oversized solar array? Flowmeters, or Grundfos' excellent heat-recording device don't fit the bill here, so I think it is a case of user feedback plus an experienced eye coming to some conclusions.

    Edit: Note on stability: With polystyrene/poron or celotex, this system would, IMHO, be a non-starter, but the insulation/sub-base is a dense wood-fibre insulating board, which doesn't 'give' like foam or poly. No surprise that the tile co sell that too....
    • CommentAuthorLdriver
    • CommentTimeFeb 22nd 2011
     
    Hey Crusoe,
    Any update on the clay tile UFH? How did it respond over the winter? Sorry for hijacking.
  2.  
    I firmly believe in thermal mass plus reasonable insulation plus reasonable air tightness PLUS an thermally efficient house (cuboid) design.
    We used to heat 3750 sq ft with one 2250 litre fill of 28 sec oil(kero) plus a wood burning stove in the front room.
    I now heat with a log burning central heating boiler.
    If the temp in the Hall = central location is 18 deg at night it will usually only have dropped back to 17 deg in the morning, in exceptional weather conditions 16 deg.
    there is thick slab underfloor heating downstairs which acts as a hugh storage heater, and was designed to do so.
    The underfloor runs for about two or three hours continuious in a 24 Hr period ( generally in the late afternoon) then gets switched off. This does not result in any excessive heat, because the floor can absorb the heat so provided.
    The underfloor may exceptionally get a wee 1/2 Hr "dig" on a colder morning.
    The radiator circuit is also on for about a 1/2 Hr in the morning and at bedtime.
    It is a "buggers muddle" of a system........but hey it works.
    The wifes various house plants absolutly thrive on the stable temperature.
    I am currently investigating my options for insulating the roofspace better, preferably between the rafters. Blinking expensive though.
    Cheers
    • CommentAuthorcrusoe
    • CommentTimeFeb 23rd 2011 edited
     
    Hi Ldriver

    You're not hijacking at all my friend, and I should have reported back by now, just that I've been busy, honest injun.

    I have 25 years of wet UFH installations under my (slowly expanding) belt, and I am def an UFH enthusiast. My feeling is that the Lithotherm system could be the basis of the best UFH system going - balancing a modest degree of thermal mass (note the qualification orangemannot) with a faster-than-usual response, and a claimed fuel saving by virtue of its controllability.

    To accept this somewhat apocryphal newcomer (to traditional UFH more-mass-is-better devotees anyway) means we have to accept that trad UFH can be improved upon. Perhaps, just perhaps these people have got the balance right so that the tail (mass) is no longer wagging the dog. If the fuel savings are valid - and I have as yet no way of knowing this - then this is pretty exciting.

    Nit-picking: Two points which are not perfect: I like bifular (snail pattern) installation as the most even temperature across a given zone, and that's not practical with this system, but I would sacrifice that for the fuel savings.

    We have had a few tile joints crack, but the customer knew this was a risk - I was unable to advise as this was my first of this type, my opinion being, for what it was worth, that we would be better with thicker screed under the 12mm tiles bonded directly to the Lithotherm clay tiles - the manufacturer's accepted MO. Response is unsurprisingly quicker than a system with greater mass - more akin to rads in fact. I believe a balance of thicker topping - screed or tile, would give great stability with little penalty in response.

    Stability-wise, there is a heavy oak staircase sitting directly on this system and no sign, after several months, of the insulation-compaction mentioned above. Worth mentioning finally that the insulation is a wood-waste board, not foam. More eco too!

    More fiddly to fit, yes. Would I do it at home, or on further projects, yes. Early days, but qualified approval from this UFH-eee.
    • CommentAuthorLdriver
    • CommentTimeFeb 24th 2011
     
    Crusoe,
    Yes thanks for reply, newish to this forum and very much a greenhorn to heating but learning, currently looking at uf options for a new build, was thinking of thin screed ~40mm but have seen this clay tile on www and I am curious. My thoughts being that in new build, close to but not passive, big thermal mass in the UFH is not needed, more so if house has good thermal mass already. Therefore getting a quicker response and the build retaining the heat... as you have said already :shamed: But can we also run this at a lower temp which from my limited knowledge is key. What thickness is the wood waste board and is it fixed/stuck before laying the tiles? It is a good sign that you still need the belt by the way, when the work pants stay up without it then you are in bother:bigsmile:
    • CommentAuthortony
    • CommentTimeFeb 24th 2011
     
    New build = no need for heating if well designed and properly insulated saving lots of costs both during construction and ongoing (no heating bills)
  3.  
    Posted By: LdriverMy thoughts being that in new build, close to but not passive, big thermal mass in the UFH is not needed, more so if house has good thermal mass already. Therefore getting a quicker response and the build retaining the heat... as you have said already
    To benefit from the thermal mass in the slab, you need to minimise the thermal resistance between the slab & the air in the room. These clay blocks will not help.

    I think they will help in a poorly insulated less than airtight hosue because they allow more responsive intermittent heating. However, I would question why quick response is required in a house with near Passivhaus levels of performance. Fast response times imply a powerful heat source. This is not necessary in a house which will only lose 1-2 degrees per day when unheated. Better to trickle the heat in using a cheaper lower power heat source.

    David
    •  
      CommentAuthorSteamyTea
    • CommentTimeFeb 24th 2011
     
    Posted By: davidfreeboroughI would also question why quick response time is required in a house

    Is the not dependant on how the house is used. It may be empty for prolonged but known regular periods (out at work) and heating then is unnecessary, so fast response my save energy even with a less efficient system.
  4.  
    Posted By: SteamyTeaIs the not dependant on how the house is used. It may be empty for prolonged but known regular periods (out at work) and heating then is unnecessary, so fast response my save energy even with a less efficient system.
    Yes & with a house insulated to current building regulations & heated with a gas fired boiler there is no argument. Better to turn-off the heating when you're not there.

    However, a near Passivhaus standard house with high thermal mass which only loses 1-2 degrees per day will lose, say, 0.7 degrees while you are at work. So the reduction in heat loss due to internal temperature drop will be minimal.

    All of the heat loss will be taken from the thermal mass of the building & will need to be put back into the thermal mass of the building when you turn the heating back on. So the net result is that you've saved very little energy.

    If you're using a gas fired boiler this becomes a bit academic, because the energy price doesn't depend upon on time of day. However, if you want to maximise use of solar you may choose for example to rely on passive solar/thermal mass during the day & run a ground source heat pump overnight on an Economy 7 tarrif to "top-up" the thermal mass.

    David
    •  
      CommentAuthorSteamyTea
    • CommentTimeFeb 24th 2011
     
    It comes down to whether you want to heat air or solid mass. One day I shall model a whole house (mine probably) as I have data on it already (this is the first time I am actually looking forward to my electricity bill).
    If using solar to help heat then high thermal mass is necessary but if high levels of insulation are used (especially EWI) then a lot of the gains are on the outside and are unable to get inside (unless there is a large glass area). Comes down to a compromise all the time unfortunately.
    • CommentAuthorLdriver
    • CommentTimeFeb 24th 2011
     
    David,
    I think the clay blocks are under the pipes with floorcovering and screed on top as crusoe said. Therefore the resistance is much less than a traditional ufh screed of pipes under 75-100mm concrete.
   
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