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Green Building Bible, Fourth Edition
Green Building Bible, fourth edition (both books)
These two books are the perfect starting place to help you get to grips with one of the most vitally important aspects of our society - our homes and living environment.

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    • CommentAuthorGBP-Keith
    • CommentTimeOct 17th 2007 edited
     
    Does anyone know of someone that would be able to put together a rectifier for me so I can convert 300 watts of AC power into DC power so i can feed it directly onto my battery bank?

    On a slightly different subject, tell me if I am wrong, but are UK renewable energy suppliers and installers just a bunch of wrench turners? Hardly any that I have spoken to over the past few years really know much more than how to connect the wires and throw the switch. I hate being rude but I find it desperately disappointing that in this enlightened age, nobody really knows how anything actually works or are able (by that, I probably mean prepared) to fix anything that goes wrong!!

    Now this may be a real problem if the future turns out to be a rocky one. All this RE stuff we are installing is actually throw-away kit. (not repairable). Now what kind of situation is that to get into in a sector that calls itself sustainable? So should we really call it non-renewable?

    I'm throwing down the gauntlet to the RE world. Prove me wrong. Tell me something (technical) I don't yet know. Or show me kit that can be fixed by a competent electrical engineer.
    • CommentAuthortony
    • CommentTimeOct 17th 2007
     
    six cheap car battery chargers the older the better?
    • CommentAuthorGBP-Keith
    • CommentTimeOct 17th 2007 edited
     
    Why six. and why old ones? PS I'm going to 24 volt. Battery chargers keep getting mentioned but they seem a little too complex when simple rectification will do.
    • CommentAuthortony
    • CommentTimeOct 17th 2007
     
    Nick the rectifiers out of them then.
    • CommentAuthortony
    • CommentTimeOct 17th 2007
     
    Rectifiers can get hot and you sound like you might be going to melt them!
    • CommentAuthorBluemoon
    • CommentTimeOct 17th 2007
     
    300 Watts of AC is something like 25 Amps into 12 Volts which implies 250 A/Hrs of capacity. Using a linear charger would involve a huge transformer, with high-current semiconductors. A switchmode circuit would be more sensible. Your best bet may be to consult manufacturers of charging equipment.
    • CommentAuthorBluemoon
    • CommentTimeOct 17th 2007
     
    Or 12 Amps into 24 volts, again I'd go for something more sophisicated than just rectifiers and a rheostat, to get maximum battery life.
    • CommentAuthorchuckey
    • CommentTimeOct 18th 2007
     
    " 300 wats of ac power into DC power" , Keith, this 300W is it at nominally at 24V?. i.e. 30 V at 10A?. The diodes would cost £10 or so. Now this would actually produce 30 X 1.4 V DC -= 42V, so a regulator would also be required, or at least a 1.4 ohm resistor ( 42 - 28* = 14V /10 A = 1.4 Ohms). A more sexy way of doing it would to be build a forward convertor, this is an electronic box that turns the 42V into pulses and pushes them into the battery and when the current has risen to 10 A switches them off. The advantage is that the resistor dissipates 1.4 X 10 X 10 wats = 140W!!, the forward convertor runs at about 90% efficiency, looses 40W?
    The reason for the hassle around the 10Amps , is not to protect the batteries, but to protect the generator, cos if its wiring is only rated at 10A, then taking more then this out of it for a prolonged period could burn it out.
    * a fully charged lead acid battery is more like 28v then 24.
    Frank
    • CommentAuthorGBP-Keith
    • CommentTimeOct 18th 2007
     
    The supply would be from a 300 watt AC water turbine running at 1500 rpm which has a built-in dump but I also have a dump load controller up near the batteries if I need it. I hope to convert as you say frank to a nominal 24-29 volt dc hooked straight onto the batteries but preferably still through the shunt which monitors all dc input and output.

    My battery bank is 840 amp and due to be doubled in size soon so no real risk of overcharging those especially as my proven controller has three stage dumps sensing battery voltage (not the turbine output as some believe).

    Can you build such a thing as you suggest Frank?
    • CommentAuthorGBP-Keith
    • CommentTimeOct 18th 2007
     
    These are switchmode chargers. What do you think of them Bluemoon /Chuckey / Tony?

    http://www.adverc.co.uk/products/charger/slp.asp
    • CommentAuthorBluemoon
    • CommentTimeOct 18th 2007
     
    Switchmode chargers, though far more complex from the number of components used point of view, are actually more reliable. The AC input is first rectified, high voltage/low current, then chopped into pulses at a much higher frequency allowing a smaller more efficient transformer, then rectified and regulated. What is the output VOLTAGE of the water turbine at full speed and load?
    • CommentAuthorchuckey
    • CommentTimeOct 19th 2007
     
    These sort of boxes turn the incoming ac into dc then use this dc to run a big oscillator, The resulting pulses are applied to a transformer and the rectified again back into dc, which is the output. The oscillator runs at a high frequency of say 40,000 Hz so the transformer can be made 50/40,000 times smaller i.e. 1/800 of the size of a conventional mains transformer. The voltage output is regulated by switching the oscillator on and off.
    Now applying your problem to this sort of box, is that the oscillator is optimised for a minimum of 90V ac, so running it at only 30V ac, might result in the oscillator not working at all. it certainly would not be able to handle its rated power, at a guess it would be 1/3 rd and the losses would be correspondingly higher.
    Telecommunication stuff runs of 50V and there may some thing in this area which will do for you. After a 2 minute search on google I found:-http://www.power.tycoelectronics.com/Family.aspx?FID=b9231c81-7275-470e-bc74-3ce82a3ca5db
    This is a 24v out 18 - 36V in Dc to dc convertor.
    Frank

    Frank
    • CommentAuthorGBP-Keith
    • CommentTimeOct 19th 2007
     
    Bluemoon: The output voltage is 220/240 at full speed and load-controling keeps it to that, in theory by adding dump-load to any unused output.

    Frank: Surely I need AC to DC not dc to dc? Also this company does not seem to have representation in the UK.
    • CommentAuthorBluemoon
    • CommentTimeOct 19th 2007
     
    A switchmode charger made for the UK market should suit, they accept input varying between 100 and 300Volts with a wide frequency range, and the outputs don't vary.
    • CommentAuthorchuckey
    • CommentTimeOct 20th 2007
     
    Keith, I am all confused, in your previous thread". . . disapointing control", you spoke about how you fed the output of the turbine via really thick cables to your batteries, so I surmised, that it was these cables that were carrying the 300W of power. The switch mode power supplies you mentioned are great for your application, providing they can be adjusted to exactly what your battery needs to be fully charged. But now you are saying that the turbine produces 230V ac, so to carry 300W, .5mm cable is more then adequate. Are you involved with more then one project?
    Frank
    • CommentAuthorGBP-Keith
    • CommentTimeOct 21st 2007
     
    Sorry frank. The other thread is about my Proven wind turbine but this one is about my small hydro power unit. Sorry to confuse. I'll adapt the heading and add hydro in. But to refresh. I am about to switch on a small hydro unit which is capable (I hope) of delivering 300 watts at 240 volts (an AC alternator). I am going to feed it 2 litres per second with a head of 23 metres then send the power 240 metres along a 6mm cable to the workshop. At which point I have the choice of trying to use the 300 watts directly on some small regular load OR converting it to dc and using it to help charge my 840ah battery bank along with my other technologies. From the batteries it then goes through a Trace inverter to power the loads of the house and office.
    • CommentAuthorskenn_ie
    • CommentTimeOct 31st 2007
     
    I'd recommend an intelligent battery charger. These preserve your batteries so they will last far longer than 'ordinary' chargers. Boat suppliers usually have them, as marine batteries tend to be at the upper end of the price scale. "Daultless" boatyard on Canvey Island, Essex, have some at good prices. 12V only though, but you MAY be able to charge 12 + 12 IF the chargers are fully floating. If not, feed one of the the chargers through an isolation transformer.
    • CommentAuthorskenn_ie
    • CommentTimeOct 31st 2007
     
    Would you consider stepping the voltage UP at the turbine end, then down again at the load ?. This would save on power loss along the long cable.
    • CommentAuthorGBP-Keith
    • CommentTimeNov 1st 2007
     
    The voltage is 240 at the turbine end so losses are negligible. However the turbine output is low >300watts< so only really useful converted to dc and charged into the batteries. From experience, the output is too low for the trace inverter to recognise it as a generator (AC2).
    • CommentAuthorBluemoon
    • CommentTimeNov 4th 2007
     
    As a side issue, how much head and size of penstock and flow do you use to get full output from the generator?
    • CommentAuthorworkaholic
    • CommentTimeNov 25th 2007
     
    You cannot just rectify 240V AC to produce a 24V DC supply and get a worthwhile output using just a rectifier and a resistor or regulator. The reason being that you have to lose the difference in voltages. So if we say you need 30V to charge the batteries you have to lose 240-30= 210V. The current available is limited by your alternator. In your case if it is rated at 300W and 240V you are talking about 1.25A. So you have to lose 210V at 1.25A which is 262.5W. All you are left with from your 300W is 300-262.5=37.5W. The solution as skenn_ie says is to use a switch mode battery charger. chuckey has basically explained how these work. Switch mode chargers and power supplies are very efficient at converting power from one level to another. You can easily achieve 95%. If you look at www.mdsbattery.co.uk you will find plenty of 24V intelligent switch mode chargers.They have one rated 24V at 10.5A. Note for simplicity I have not taken into account the fact that when you convert AC to DC you get about a 1.4 factor increase in voltages, but I think the figures show you have to go for switch mode charging.
    • CommentAuthorGBP-Keith
    • CommentTimeNov 25th 2007 edited
     
    Interesting points Workaholic. I'm learning fast with all your help in fact I ordered just the model you mention last Thursday. Incidentally they have upgraded this model to 12.5 amp. I hope to have it here by next thursday so I'll report how it goes. I have been charging in the meantime with a 3amp (24v) switchmode charger until I could find the model I wanted.

    To answers Bluemoon's question I have a 23 metre head fed by a collection pond and I am using a 10mm nozzle at the moment but I need to change it to a 12mm nozzle so I can get 2.5 litres per sec.

    2.5 l/s is a surprising large volume of water. I'll take some pics over the next few days of my setup because I have finally achieved this from a non hydro site. However I have had plenty of land to play with to create the top ponds.

    The generator, a 300watt model is actually designed for a 14 metre head and 4.5 l/s. I got it from Navitron and it is a turgo type runner.
    http://www.navitron.org.uk/hydro_power.htm

    By the way, if anyone wants to buy a four nozzle, 240 volt pelton turbine capable of up to ten 10 l/s complete with all nozzles alternator (240 or 24 volt) and load controller then I have one for sale. But be warned, you need a lot of water. But when I had it available I could get 1200 watts!

    Many thanks to everyone that has commented on this thread.
    • CommentAuthorworkaholic
    • CommentTimeNov 26th 2007
     
    Keith

    A rather important point is that we are all assuming your alternator is single phase and not 3 phase.
    • CommentAuthorGBP-Keith
    • CommentTimeNov 26th 2007
     
    Yes it is.
    • CommentAuthorGBP-Keith
    • CommentTimeDec 31st 2007
     
    Having tried two different switchmode chargers on my 300 watt water turbine I conclude that they do little good to the unit. It seems that they constantly pulse which really hammers the turbine considering that it is continuous. I have now given up on trying to charge batteries from it so I've put my upstairs and downstairs lights direct off the water turbine.
    • CommentAuthorhowdytom
    • CommentTimeDec 31st 2007
     
    Keith,
    do you just keep it running full pelt and the lights on continuously or have you some kind of variable restrictor on the water inlet ?. If you have enough water you may have a good reason to use good old fashioned tungsten filament lights !!! (heat source) :devil::wink:
    • CommentAuthorGBP-Keith
    • CommentTimeDec 31st 2007
     
    Yes it is running full pelt and the turbine comes with an attached dump controller connected to an element in the water chamber where unused energy is burnt off.

    In the spring, going to move the dump controller up to the house and lay a small amount of underfloor heating elements into a concrete shelf in a conservatory attached to my workshop that my wife grows plants on. the idea is that the gently warmed slab will help extend the growing season of tomatoes etc.

    I am using a few tungsten lamps, particularly for reading lamps. I'm going to stockplie a few dozen 60w tungstens before a ban gets imposed.

    Changing the subject a bit, low energy lightbulbs are a con in my opinion. Just look at all the gubbins built into them that keeps getting thrown in the trash. They should ban those that do not have replaceable lamps. Also the quality is really really poor so they don't tend to last as long as tungsten but as I pointed out in another thread I have found a really good (bright) spiral one from GE which I got a Tesco's. Must go and get a few more.
    • CommentAuthorcaldoverde
    • CommentTimeNov 23rd 2008
     
    Keith, could you say a bit more about how this set-up has been running over the last year? I'm a complete noob to this but am looking at installing a hydro unit in a similar situation -- ie. where there's a large head (potentially around 25m) but little flow (at the moment guessing about 1l/s but the land is very overgrown and it's conceivable that could be improved once I've cleared upstream and dug a collecting pond or two -- and have been wondering whether an AC turbine like yours would be the one to go for or whether DC is more sensible. I'd be looking to supplement output with photovoltaics as well (this is Central Portugal) and hoping that together this will be sufficient to cater for our modest domestic needs.
    • CommentAuthorGBP-Keith
    • CommentTimeNov 23rd 2008
     
    1 litre per second will not be suitable for an ac unit at that head. Only consider AC if the turbine is some distance from the building. I heve no feedback that i can offer regarding dc units (as I have never installed one) but I would suggest looking at something like a streamengine. (Do a google search.

    I'll update on progress of my unit in a few days time.
    • CommentAuthorcaldoverde
    • CommentTimeNov 24th 2008
     
    Thanks Keith. So it looks like DC might be a lot more sensible. Not least because I can site the turbine very close to the battery store, which in turn is very close to the house. Thanks for the mention of the Stream Engine. Having looked at it, it may well be just what I need.

    Another question: all the various sites I've looked at talk about head and flow, and only some mention pipe length, but it seems logical that not just pipe length but diameter and the angle of the pipe delivering the water to the turbine would also have some relevance bearing in mind potential friction losses, particularly with low flow situations. Do you know of any good reference material which goes into ideal pipe angles, etc? Have you or anyone else here got any experience/opinions on that?
   
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