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Green Building Bible, Fourth Edition
Green Building Bible, fourth edition (both books)
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    • CommentAuthorPugliese
    • CommentTimeOct 20th 2011 edited
     
    Here is the dilemma regarding the windows on our new build

    I want windows with excellent thermal properties, my other half wants elegant Georgian sash windows (no fat glazing bars), so of course we are going for the sash:cry:

    Can anyone recommend a company for thermally efficient sash windows i.e triple glazed with insulated wood frames that will not break the bank?

    I have searched and found quite a few suppliers, making all sorts of claims for U values (I suspect they are just quoting glazing performance and not whole window), so I really need a recommendation
    • CommentAuthorJoiner
    • CommentTimeOct 20th 2011
     
    :shocked: A couple of eyebrows raised at the idea of an "elegant" 3g "Georgian sash window" with "insulated wood frames". But we know what you mean. Just make sure the wife does though, because the reality may not match her expectations in terms of the look normally associated with a "Georgian sash window", the elegance of which comes from its slim proportions. :wink:
    • CommentAuthorPugliese
    • CommentTimeOct 20th 2011
     
    Posted By: Joiner:shocked:" alt=":shocked:" src="https:///forum114/extensions/Vanillacons/smilies/standard/shocked.gif" >A couple of eyebrows raised at the idea of an "elegant" 3g "Georgian sash window" with "insulated wood frames". But we know what you mean. Just make sure the wife does though, because the reality may not match her expectations in terms of the look normally associated with a "Georgian sash window", the elegance of which comes from its slim proportions.:wink:" alt=":wink:" src="https:///forum114/extensions/Vanillacons/smilies/standard/wink.gif" >


    I am not sure that the word compromise is in my wife's dictionary! :bigsmile:

    Maybe I am asking for the impossible but hopefully there is someone out there who can get close to the spec we desire
    •  
      CommentAuthorfostertom
    • CommentTimeOct 20th 2011
     
    Vrogum do just what you need, but only double not triple glass - still, as good as you can get at present. Google for Vrogum, or Winchester Joinery, one of their UK distributors. They are premium-price tho, for no apparent reason, even in their ordinary casement ranges.

    Vrogum are unique, in that their opening sashes are glaze-in - everyone else (scandinavian-type) is glaze-out. That means, the way they do it, glass face is close to the sash outer face, with just a small splay of timber showing , almost exactly like a trad putty line. All others show bulky loose beads, glass inset at least 25mm from sash outer face. A sliding-sash fixed frame will be completely buried behind 'masonry' (or EWI) so only the sliding sash itself shows, less staff-bead width. Should be only slightly bulkier than a trad sash, on face, tho of course deeper than trad 44mm in-to-out dimension - but you'll not notice that.

    Buy with single 2G unit for each sash - no structural glazing bars. Then apply your own grid of 'fake' glazing bars, as flimsy as you like, carefully mitred together and scribed over the edge beads, fixed with top quality double sided tape inside and out.
    • CommentAuthorJoiner
    • CommentTimeOct 20th 2011 edited
     
    And, of course, depending on the u-value wanted/needed (to comply) you can use a slimmer unit and still get away with a "standard" 44mm section. I use a 16mm argon-gas-filled unit which is u=1.9.

    Since the start of the very chilly mornings hereabouts all the s/g sashes have been about 90% condensation, whilst the two windows recently completed are completely clear, with the room noticeably warmer.

    Tom doesn't like the thick glazing bars used on these, preferring the stick-on duplex bars. I can get away with the thicker bars here because the building used to be the offices for the old colliery and the original bars were 25mm anyway. Had I wanted the fine "Georgian-bar" sashes I probably would have gone down the duplex bar route, despite not liking them for the hassle on unit failure! :wink:

    And Tom, suggesting he use stick on bars without the internal matching spacers? For shame! :cry:
    •  
      CommentAuthorfostertom
    • CommentTimeOct 20th 2011
     
    I find that refraction/reflection of glass, plus dazzle from the sky, makes it hard to see what's in the interior of a 2G/3G unit, unless you really try hard.
    • CommentAuthorPugliese
    • CommentTimeOct 20th 2011
     
    Thanks guys for the ideas and tips.

    A friend has just told me that he saw some very good triple glazed sash windows at the Grand Designs show at the NEC. The company was called Eurostyle Windows - the name doesn't fill me with confidence but has anyone heard of them?
    •  
      CommentAuthorfostertom
    • CommentTimeOct 20th 2011
     
    http://eurostylewindows.co.uk/sash_window_gallery - looks impressive. Needs more detail photos, but looks like glaze-in, as I described above - no view of outside 'putty line' shown. And are those fine beads glue-on? No reason, other than interchangeability with extg as replacement window, whi couldn't be fattened in in-out direction, to take thickened glazing unit. Even 3g, using that Heat Mirror lightweight plastic film http://www.albo.co.uk/what-is-heat-mirror.htm as middle pane.
    • CommentAuthorPugliese
    • CommentTimeOct 20th 2011 edited
     
    Just got sent a pic of the triple glazed unit at the show - like the way the reveal is hidden
    • CommentAuthorPugliese
    • CommentTimeOct 20th 2011 edited
     
    What size can pics be?
    •  
      CommentAuthorfostertom
    • CommentTimeOct 20th 2011
     
    Yep, looks gd, esp if the fixed frame were completely hidden behind the 'stonework', that wd be correct for high Georgian, Regency, Victorian, tho after that frames started to remain exposed, as pic.
    • CommentAuthorJoiner
    • CommentTimeOct 20th 2011
     
    Noticed it says "Listed Buildings & Conservation Area Approved". Don't depend on that being the case. Most (granted not all, but they were singular exceptions) COs would reject d/g out of hand just because it was d/g. You can see why in the reflections in the window.

    And we haven't mentioned the potential problem of accommodating balance weights of sufficient size, which means spiral balanced sashes, in which case you don't need the deep rebated reveals to achieve that 'part-hidden frame' look because the frame can be of a shallow section and fixed to the standard reveal of a new build.

    For the info of anyone not familiar with them, the bars on that sash in the pic are duplex - stuck on. You can see the spacer in the unit between them. Failure of the unit in one section means replacing the whole unit. :cry:
    •  
      CommentAuthorfostertom
    • CommentTimeOct 20th 2011 edited
     
    Posted By: Joinerthe potential problem of accommodating balance weights of sufficient size, which means spiral balanced sashes
    Do you think so? I've so far found space for weights adequate for 2G, even of mere cast iron/steel bar instead of lead, tho square section not round. Spiral balances, even the newer better ones, feel cheap, to me. The 'rumble thunk' of weights is part of the charm; the scraping sound of a spiral balance sounds tinny. There you are - tit for tat!
    • CommentAuthorJoiner
    • CommentTimeOct 20th 2011
     
    :bigsmile: Happen to agree with you about spiral balances, and not just about the comparative "roughness" of operation. Like failed units, when they go (and they do) you only get an argument and a replacement balance from the supplier, the cost of replacement having to be borne by you. :devil:

    But sometimes, as always in the real world, you have to do what you have to do and go with what you can get away with under circumstances outside your control.

    The "problem" with 2g in sashes is having BOTH sufficient clearance within the box frame and sufficient height to allow the heavier and usually longer weight to operate over the whole distance of the sash's travel. I'm lucky with mine because they're very tall, but some I've worked on have been almost square and haven't had sufficient height for the travel and I ended up having to use balances fixed to the original frame and channelled within the sash stile. It actually doesn't look too bad because few people actually look AT a window as they walk past - unless they're in an exhibition hall looking for high performance sash windows! :bigsmile:
    •  
      CommentAuthorfostertom
    • CommentTimeOct 20th 2011
     
    Ever had a weight shared between 2 adjacent sashes - where the mullion between 2 sashes is a narrow box frame, room for just one weight, so you fix a pulley on top of the weight (which has to be double-heavy, relative to a single sash) and the cord runs from one sash, up over its frame pulley, down thro the weight pulley, up over the other frame pulley and down to other sash? The weight only travels half as far as the sash - unless you're opening both sashes at once.
    •  
      CommentAuthorJSHarris
    • CommentTimeOct 20th 2011 edited
     
    Knowing nothing about sash windows, but reading this thread about the problems of getting counterweights in a narrow space, and of springs that break, has anyone looked at using gas rams? They are pretty reliable now, and thin (the sort of thing that holds up the hatch on a car). They also tend to be smooth and fairly silent.

    Just a thought from someone with no knowledge of these things............
  1.  
    We made sash windows for our Victorian Red brick house, we used 3g Krypton filled glass with a glass U-value of 0.6 so I'm guessing the overall U-value is about 0.9W/m.K.
    •  
      CommentAuthorfostertom
    • CommentTimeOct 20th 2011
     
    How thick (in to out) were your sashes; what spacers in your 3G units; how massive your weights, with 3 glasses to balance?
    • CommentAuthorJoiner
    • CommentTimeOct 20th 2011 edited
     
    Combination sashes, as in this job.

    [IMG]http://i52.tinypic.com/16k0tw8.jpg[/IMG]

    Not the dormers!

    Double glazed back when I could still get 14mm units. OK'd for this Listed building because the farmer who'd previously owned the place for years had fitted d/g windows he'd found somewhere (fenestration on the whole house was like it) and "made" them fit on the opposite side of the house. As this was a move towards restoring the place to "something like", the CO traded-off a few principles for purer restoration internally - like the vast staircase which had to be replaced at considerable cost. And the owner refused grants because she said "the less I see of council workers, the better".
  2.  
    Hi Joiner, on a side note I'm looking for aluminium flashing strips to surface fix to existing windows to enable me to retrofit triple glazing. Was there an Irish company you used?
    • CommentAuthorJoiner
    • CommentTimeOct 21st 2011
     
    Not me VH. Sorry.
    • CommentAuthorJoiner
    • CommentTimeOct 21st 2011 edited
     
    And Tom, you never mentioned that when you use the single weight system, the lighter side sashes have to be "braked" because the shared weight is too heavy for it, being balanced with the larger central sash.

    I thanked the gods for George Ellis once again on this job because he describes how to "brake" the smaller sash in this type of set-up. As usual, it's simplicity itself, although it was surely a eureka moment for whoever first thought it up. Ellis describes a cork ball that sits in a rounded hole in the side of the sash, the hole of just such radius to allow the ball to rotate whilst offering some resistance against the pulley stile. He doesn't elaborate, and appears to trust to luck to get that resistance just right, but he's a guy I've come to trust over the years!

    Cork balls not being available at the local ironmongers (!!!) I was left with a problem if I couldn't think of an alternative, and fixing the side sashes wasn't an option, having already assured both the customer and the CO that it wouldn't be a problem. The answer (isn't it always?) was sitting on my desk in front of me. The ball out of a computer mouse. It works. You do have to operate the side sashes slowly or they jam, but it only requires a slight downward movement to free them off. Raising them is "interesting" because the ball sits in the bottom of the recess, so it's there that trial and error at the assembly stage comes into play. I eventually had recourse to the blow torch to scorch the surface of the recess and 'polish' it (don't know whether this would work on anything other than oak). I did think this would reduce the friction needed to brake it, but in fact it made no difference on the downward movement whilst giving a free-ish run upwards (which is when you need the resistance). I did find that it needed the balls on both sides of the sash to equal out the resistance and stop tipping.

    I was annoyed with myself for making a promise I didn't otherwise have to make because fixed side sashes are perfectly acceptable and, because these were such a faff to operate, were reportedly never used because the customer said she couldn't operate the top sashes anyway, being "only little", and so the bottom centre sashes only were used. That was four years ago and the guy who does the painting said he'd been told to "just paint over them" when they were done earlier this year. No wonder I fell out with her!

    I'd recommend that George Ellis book to anyone who thinks that the modern stuff was only thought of this year... http://www.amazon.co.uk/Modern-Practical-Joinery-George-Ellis/dp/0854420398/ref=sr_1_1?s=books&ie=UTF8&qid=1319185879&sr=1-1
  3.  
    Posted By: fostertomHow thick (in to out) were your sashes; what spacers in your 3G units; how massive your weights, with 3 glasses to balance?
    Hi Tom, Glass is 30mm with white warm edge spacers, sashes are 60mm and we used lead weights designed for bigger windows.
    •  
      CommentAuthorfostertom
    • CommentTimeOct 21st 2011
     
    At last - first sighting in-the-flesh of a long predicted phenomenon - the 3G sash window. The CERN Higgs hunters should take a leaf ... Just add stick-on glazing bars and even a Listed Buildings Officer wouldn't detect the too-smooth but sucked-in reflection typical of multi-pane glass units.
    • CommentAuthorJoiner
    • CommentTimeOct 21st 2011
     
    Looks fine. And the 60mm section (although 2 1/4") I've seen on some pretty ancient sashes anyway, to accommodate elaborate moulding. Internal glazing would allow that section to reduce to 50mm, although the external 'moulding' would be little more than a chamfer and even that could be restricted to the bottom bars for run-off, leaving plenty internally for a fancier moulding on the bead.

    Incidentally, how would the thickness of the rebate (sorry, can't think of the word I want) on which the unit is bedded affect "cold bridging"? In other words (christ, really struggling today) does a greater thickness of section insulate the unit better?
  4.  
    Posted By: JoinerIncidentally, how would the thickness of the rebate on which the unit is bedded affect "cold bridging"? In other words does a greater thickness of section insulate the unit better?
    Hi Joiner, We put a strip of AeroGel around the frame before we attached it to the brick wall, is that what you mean?
    • CommentAuthorJoiner
    • CommentTimeOct 28th 2011 edited
     
    Sorry, not sure how to be more specific without a drawing, but I actually meant the rebate in the (say) casement into which the glazed units fits and is then beaded into.

    Was wondering if a 3g composition of 4-8Ar-S(3)4-8Ar-S(4)+4 would benefit significantly from an extra 2mm in thickness in that section of the casement frame, or would the difference be so negligible as to not be worth it.

    Asking because I'm seriously considering using that make-up on some of the other sashes here, where the frame would be retained but modified to take a thicker unit. Because the top sashes are impossible to open (even for me) without standing on something, and as I'd seriously like to improve the insulation of other rooms (which don't have the benefit of as much heating), I'd fix the top sashes and run the parting bead to its meeting rail, creating a flush run for the bottom sash, which would sit against the parting bead and run against the top sash when opened.

    Not as odd as it appears. A few years ago I worked on examples of some of the earliest sash windows and the first thing that struck me (and indicated their age) was the absence of parting bead. There were other indicators, not least the presence of boxwood pulleys in which the only metal part was the spindle! The pulley stile under the top sash had a piece fixed in to support the top sash and against which the bottom sash ran.

    I'd like to keep whatever work I do here "reversible" and overall looking as normal as possible. :bigsmile:
    • CommentAuthorjamesw
    • CommentTimeOct 31st 2011
     
    Pugliese, having researched the options for renovation of my Victorian house, I have recently had some "Slenderglaze" windows made by www.sashconsultancy.co.uk. They haven't been installed yet, but I previously visited a house that had them, and was impressed. They are unusual in having a structural, rather than stick-on, glazing bar.

    They told me that if they were putting windows in new frames, they would typically make a 46mm thick sash (containing a 16mm glazing unit, which has an 8mm gap). For this their website quotes centre-pane U=1.5. While they are slim, the U values could be a bit better, but I think that's a compromise you have work out.

    Although it's not relevant to you (or to me), apparently a lot of their business is in replacement of sashes in original frames, which means they have to make them really thin - the ones I saw were 35mm sashes with a 6.4mm spacer.
    • CommentAuthorJoiner
    • CommentTimeOct 31st 2011 edited
     
    James, are those units similar to the Slimlite ones, which is a patented system? I was wondering how they achieved their make-up, especially one allowing "structural, rather than stick-on, glazing bar" that indicated a VERY low sightline - a feature of Slimlite units.

    A 'standard' 16mm unit make-up of 4-8Ar-S(3)4 has a u-value of 1.7 on the Pilkington Spectrum site.

    Use Krypton, 4-8Kr-S(3)4 and you get a u-value of 1.2.

    http://www.pilkington.com/spectrum2/Main.aspx?signature_id=2

    That link won't give you those results, but will allow you to play around with the specs to get them!
    • CommentAuthorJoiner
    • CommentTimeOct 31st 2011 edited
     
    And my question 3 posts above was a genuine one.

    Is it worth triple-glazing a sash (with full draught-exclusion, including the pulley stiles) if the benefit of the triple-glazing is lost through a thinner framed section to house it? The object (taking on board all the thinking on here about "every little helps") being to get as many bangs to the buck as possible.

    I doubt there are any calculations out there to assess such a situation, but I just thought that there must be SOMEONE who's spent enough time working things out to the nth degree to have an instinctive/intuitive take on the matter, insignificant as it might seem. Pretty please? :winkkiss:
   
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