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Green Building Bible, Fourth Edition
Green Building Bible, fourth edition (both books)
These two books are the perfect starting place to help you get to grips with one of the most vitally important aspects of our society - our homes and living environment.

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    • CommentAuthordovecote
    • CommentTimeJan 29th 2012
     
    Looked at thermal stores last summer - lot of discussion on this forum, but ended up thoroughly confused.

    Any new thoughts on whether they work in a practical manner - that is, they can be installed and 'just work'?

    I am now a decision point time - either its a pressurised system or a thermal store. I like the idea of the latter because it sounds safer/easier to maintain and could take other inputs. But I am constrained - haven't the space for a monster tank - but can accommodate 300l (maybe 500l). And it still isn't clear to me whether a TS can deliver hot water to a family sized home without 'finessing' its design.

    So, what's the latest poll on Thermal Stores - Heath Robinson or Kingdom Brunel?
    •  
      CommentAuthorjoe90
    • CommentTimeJan 29th 2012
     
    As a fan of good old Isambard I am biased, A thermal store is simply a method of storing heat in water so if you have solar and/or a wood burning stove you dont have to have a shower when the sun is shining or the stove is lit. I am also a fan of non complicated electronics/mechanics (KISS and less to replace when it wears out or goes wrong). Other more clever people on this forum will tell you what size store you would need but it seems sensible to me to use what you have and store it for later use. Some also talk about losses but if the store is within the house its not a loss because it helps heat the house.
    • CommentAuthorpmagowan
    • CommentTimeJan 29th 2012
     
    It depends what you use them for. I have a 3000l one sitting waiting to be installed but now I am 'super-insulating' the house it will be too big. My father has one at home and I helped him install it. It is 2000l and has a 45kw Atmos log gassifying boiler attached. It works really well and there is no other way of achieving the goal of infrequent fire-ups. The whole system is unvented and pressurised supplying a large farmhouse (poor insulation) will central heating. It does have solar coils etc but these are unused.

    In my new system I am downsizing the store due to reduced needs from insulation. I am thinking about a 300L Atmos solar tank. This will be fed from a Lohberger log burning range with back boiler and a solar thermal system. I can't think of a better way to store the energy for when it is needed. i will have limited central heating demands and a direct hot water supply. In the winter I expect the Lohberger to be running a lot of the time for cooking, space heating and the warm glow of a fire. This will keep me in CH and DHW (hopefully). In the summer the ST will take over for DHW.

    This is the plan but I am not numbers minded and so have not the calculations to back it all up. I use rule of thumb and bother the people on here a lot. If I need a larger store I will use the massive one as a heat dump.

    The one at Dad's runs very well, gives no trouble, has required minimum maintenance and does the job it was intended to do. bit of a lifestyle change though and a gas combi would be a lot easier.
    • CommentAuthortony
    • CommentTimeJan 29th 2012
     
    Thermal stores are a way to maximise your heat losses in my book. there can be reasons why this is not that bad but in an "ordinary2 house it could be better to travel a more conventional route.
    • CommentAuthorpmagowan
    • CommentTimeJan 29th 2012
     
    As Joe90 says though, it is not really a loss if inside the thermal envelope. They are pretty much essential for certain applications. It could be argued that is you have access to gas you should go with this and ignore all the self-generated devices. If this is the case then obviously you don't need a TS.
  1.  
    The most useful thing about a thermal store is that you can combine different source of heat for DHW production without worrying about the temperature at the bottom of the tank or running regular immersion heater cycles to kill legonella. So you can leave the bottom of the tank at a relatively low temperature to maximise the solar thermal contribution.

    You can also use it to buffer heat for the space heating system. This is useful for batch burning boilers, e.g. biomass or log burning boilers, to reduce the number of burn cycles. However, you need to ensure the heating system doesn't stir the tank causing destratification & wasting high quality hot water.

    It may take some trial & error to get this aspect right & it may not be worth the bother depending upon what you're using as a heat source. For example, if you're using a gas fired boiler there's little or no benefit to using it as a space heating buffer, but you may still choose to use one to combine the gas boiler & solar thermal for DHW production.

    David
    • CommentAuthorwookey
    • CommentTimeJan 30th 2012
     
    You sure that a buffer isn't still useful if you have a well-insulated building and typical gas boiler (which means it probably won't actually modulate down to the heating load, so some buffering to reduce cycling is useful)
    •  
      CommentAuthorSteamyTea
    • CommentTimeJan 30th 2012
     
    Do you know what your space and DHW loads are (or will be). You really can't make a decision until you do.
    • CommentAuthorCWatters
    • CommentTimeJan 30th 2012
     
    Dovecote - You haven't said what sort of boiler (oil or gas) not if you have rads or UFH. If you have an oil boiler or multiple heat sources I'd recommend a thermal store. If you have UFH I'd also recommend a thermal store.
  2.  
    Posted By: wookeyYou sure that a buffer isn't still useful if you have a well-insulated building and typical gas boiler (which means it probably won't actually modulate down to the heating load, so some buffering to reduce cycling is useful)
    There may be a case depending upon the boiler capacity, the heating load & the amount of heat capacity (water) in the system.

    David
    • CommentAuthordovecote
    • CommentTimeJan 30th 2012
     
    I am oil in a 250sqm 5 bed house - my rationale for considering a thermal store is that I need to put a new system in and wanted to choose what gave me most options for the future, should I want to supplement oil with Heat Pumps, Solar & Wood.

    I was also thinking that I might get more out of my boiler if I could burn it less frequently.

    The uncertainties that I have come up against in the past have been more to do with whether it reliably supplies hot water, how quickly it cools and how quickly I can get it back up to temp again. For example, if I had a shower in the morning at 15l per minute then the hot part of a 300l tank is going to empty pretty quick - but could the boiler keep up so that there is hot water for the next person who showers?

    No UFH planned.
    •  
      CommentAuthorSteamyTea
    • CommentTimeJan 30th 2012 edited
     
    If your tank was at 65C and you had a shower at 35C (numbers not important, concept is), your incoming waster was at 10C, then you need to add twice as much cold water as there is hot, so you will use 5lt/min of hot and 10lt/min of cold.
    Why knowing what you actually need is important before you can size anything.

    So to run a 300lt tank down to the minimum showering temperature of 35C is going to take about an hour (I think).
  3.  
    pmagowan said "It could be argued that is you have access to gas you should go with this and ignore all the self-generated devices."

    Come on guys, I thought we were thinking about the environment here, gas maybe cheap right now but its still a fossil fuel! We have a gas condensing boiler but are still planning a TS with large Solar Thermal to aid space heating in shoulder months and fancy the idea of dumping excess PV generation into TS during heating season as well.

    I understand Tony's view if you have super insulated passiv building but if as us you are in a renovation/extension with limitations to the level of insulation, air tightness etc then they seem to make sense to me.
    • CommentAuthortony
    • CommentTimeJan 30th 2012
     
    seems to that you may as well use the oil tank as the thermal store, ie only heat water when you want it hot (tank full) and minimise heat losses
    •  
      CommentAuthorDamonHD
    • CommentTimeJan 30th 2012
     
    *IF* you ignore the carbon element, maybe. But it's still an energy store rather than a thermal store.

    Rgds

    Damon
    • CommentAuthorpmagowan
    • CommentTimeJan 30th 2012
     
    As some have pointed out on here, Gas competes favorably in total CO2 calculations with the renewable technologies (especially taking into account structural costs). It is not my personal opinion as I think the whole issue is more complex (e.g. personal investment as well as financial and associated lifestyle changes). It is very convenient though!

    I personally favour the thermal store and am going down this route myself. I am, however, taking part in a retrofit from which the gains are likely to be more personal than financial and the 'payback' in £ is unlikely to occur in my lifetime. The thermal store offers very good future options as you can connect almost anything to it. As far as the oil boiler goes, Tony, I think that the reduced cycling increases efficiency and if the TS is internal to the insulation envelope then there are no significant losses (except perhaps on very hot summers days but ST can solve this). It is, however, a large financial investment.
  4.  
    I must have missed that thread. I don't understand how this can be? The only CO2 from ST would be manufacture of the panels and running of pumps, are you suggesting that that is more or same as CO2 from panel lifetime of gas use? :confused:
    • CommentAuthorpmagowan
    • CommentTimeJan 30th 2012
     
    I think this has to do with ST not being a solution in itself. Gas is relatively low CO2 total (as far as I am aware) whereas other systems require significant structures, pumps, thermal stores, alternative heating for cold days or winter etc etc. They also cost significantly more than a gas combi. If you combine this and for instance spend all the money saved by using gas on insulation, planting trees etc there may be something in it. But as I said, this is not my opinion, just something that I have noted others alluding to on other threads. I personally favour the 'green' tech as a) I like gadgets, b)it makes me aware and thus careful of use, c)I like self sufficiency, d)it makes me feel smug!:wink:
  5.  
    Got it. Thanks for clarification.
    • CommentAuthorCWatters
    • CommentTimeFeb 1st 2012
     
    Oil boilers can't modulate down, the burner is either fully on or fully off. A thermal store is worth considering if you have a lot of seperate zones/UFH or TRV. Typically one or two zones will call for heat at a time rather than all at once. This can mean the boiler is called to deliver low power continuously which it can't do by throttling down so it cycles the burner on and off. A thermal store can help reduce the cycling from perhaps once a min down to once every 20mins or longer.

    Our 300L store copes with three showers an hour but has quite a big boiler to recharge it so hard to judge.
  6.  
    I have an oil combi bolier, it used to heat the house until ASHP fitted last year, now it just does DHW. Oil combi boilers typically have an internal thermal store, to overcome the lack of modulation and the slow start-up cycle. I guess mine holds about 80l of central heating water, held at about 70C.

    When hot water tap is opened, the pump circs this water through a plate heat exch that heats the DHW, which flows through at 'mains' pressure. It also starts the boiler start-up cycle, which will take over heating the DHW and subsequently will re-heat the thermal store. This combination seems fine for big showers, baths etc. and also works fine for small flows like handwashing without the boiler 'cycling'. The boiler is about 20kW so way too big for eg washing hands, but can quickly reheat the store.
    • CommentAuthoralec
    • CommentTimeFeb 1st 2012
     
    people confuse thermal stores with buffer vessels...

    thermal stores store heat at a high temperatures to make a heat exchanger work, i.e. they are inherently wasteful.. they generally supply domestic hot water.

    Buffer vessels on the other had store heat at any temperature when it is being produced but not consumed...they are combined with other means of storing hot water.

    Britain loves its thermal stores... hence more than a few trashed gas condeninsng boilers....operating way out of their comfort zones!
  7.  
    Alec, could you expand on why the gas condensing boilers get trashed with thermal stores, we are proposing this with ST. Surely there is way of controlling the boiler to only heat the upper part of the thermal store?
    •  
      CommentAuthorJSHarris
    • CommentTimeFeb 1st 2012
     
    <blockquote><cite>Posted By: Phil.Chaddah-Duke</cite>Alec, could you expand on why the gas condensing boilers get trashed with thermal stores, we are proposing this with ST. Surely there is way of controlling the boiler to only heat the upper part of the thermal store?</blockquote>

    I suspect it's to do with condensing and potentially high return temperatures from a thermal store. Condensing boilers don't condense if the return drops below about 55 deg C. As thermal stores are best run at high temperatures to maximise heat storage capacity they are probably not best run from a low'ish temperature source like a condensing boiler.
  8.  
    Posted By: JSHarris
    Posted By: Phil.Chaddah-DukeAlec, could you expand on why the gas condensing boilers get trashed with thermal stores, we are proposing this with ST. Surely there is way of controlling the boiler to only heat the upper part of the thermal store?


    I suspect it's to do with condensing and potentially high return temperatures from a thermal store. Condensing boilers don't condense if the return drops below about 55 deg C. As thermal stores are best run at high temperatures to maximise heat storage capacity they are probably not best run from a low'ish temperature source like a condensing boiler.


    There should be nothing wrong with using a thermal store with a condensing boiler as long as the system is designed properly and stratification is maintained.
  9.  
    HI,
    Doing this all from memory so may be a bit off,
    I did a lot of theoretical and experimental work with running oil boilers into thermal stores (search back around 2007-2009). The key to operating the store as an interface between boiler and heat load was to balance the relative flow rates and temp differentials. This fell into two operating scenarios A) boiler on whilst discharging the store, or B) boiler off whilst discharging store (a straight charge then discharge cycle). The objective was to retain the oil boiler in condensing mode - always. This is hard as there is no modulation as with gas, and the dew point is lower at 47 deg, therefore as the delivery temp is fixed by the temp rise through the boiler then there is a limit to the top temp of the store. A typical temp rise is 20 deg, you will struggle to get more than a 10 – 12 deg drop balanced through radiators, thus the return temp to the boiler rises with each pass, and so forth until the boiler thermostat knocks the flames off but keeps the pump running etc etc etc. This can be alleviated by putting the store in between as we know. Stratification is either achieved by limiting each recharge and discharge to a single pass, or not bothering at all as the pumps will be horsing it through on many passes. The store needs to have a volume with sufficient energy to supply the heat load for a reasonable time before a recharge is required. The problem is that water returning to the store is too warm – it still has lots of useful energy in it. You can temper down the heat load supply water by introducing some of the returning cooler water but you can’t temper down the heat load returning water any further, other than by removing more heat. So you could feed the radiator return in to a UFH system (only if you do the calcs) then it might go back to the store at a reasonably lowish temp.
    By the way, because I've looked at this from the boilers perspective I see the heat load as a cooler thus if the water returns too hot then it’s a problem.
    So my objective was that water to the heat load went out hot (quick response) but came back very cool – lots of energy removed, suitable for ST at the lower end etc and all in one pass.
    And
    Water to the boiler hot enough such that when running though a loading unit (preferred ACASO) a reason able exit temp to the store could be achieved. Say running 45-75 deg, this is about the max temp rise you’ll extract from conventional boiler designs. Most of the manufacturers wont condone anything over 20 deg. Failing that you could just run the boiler 40-60 deg but with out the store you wont get rid of the temperature via the radiators quick enough so it quickly peaks and short cycle. Simply in put and output rates do not balance. This is where bigger radiators can help.
    Control of boiler is from the store via upper and lower stats to trigger off at lowest position (set to higher temp), on at top position (set to lower temp).
    This is for buffer / accumulator stores – I’m not talking about the smaller unit whose main function is DHW production.

    The store on the oil combi is only for the heat slave types and most don’t feature this aspect. This does two things firstly it give a rapid response as when a tap is turned on the cold mains flow switch initiates the start up procedure so you will get a fair volume of cold water through the heatX before the flames come on. Secondly it does offer a small buffer, but the significance is that with both DHW & Heating controls to OFF you will get enough DHW for say hand washing throughout a day. The pump via the diverter will send that stored primary hot water through the heatX but not replenish it.

    BTW – as to the above running the oil combi as DHW only – how you cover the pump over run when the tap is closed. The residual heat is sent to the rad circuit by the diverter valve and the pump (but no burner fire signal) this will override the time control.

    Don’t get the opportunity to post much these days, not as keen on combustion as I used to be anyway. We have done a lot of discussion threads on conventional oil / gas boilers running into fixed load store scenarios, but was quite a while ago.

    Oh and yes I do like thermal stores or whatever you like to call them. A big tank of hot water that does all we ask of it is actually quite hard to design / model / analyse.

    Cheers, Mike up North
    •  
      CommentAuthorJSHarris
    • CommentTimeFeb 1st 2012
     
    <blockquote><cite>Posted By: MarkBennett</cite>

    There should be nothing wrong with using a thermal store with a condensing boiler as long as the system is designed properly and stratification is maintained.</blockquote>

    As long as the return temp to the boiler is kept below 55 deg C, preferably well below that temp, I agree. This does mean that the thermal store probably isn't going to get much over 70 deg C though, because of the need to maintain a tolerably low return temp.
  10.  
    Mike, the oil combi I have is fairly agricultural, non-condensing, and both the pump and burner stop as soon as both a) the tap is closed and b) the TS reaches setpoint temp. The boiler is intended to run like this in DHW-only mode during summer anyway. I agree it would be nice for the pump to run on a little after the burner stops, to recover residual heat from boiler into the TS or rads, but this one is just not that clever.

    Agree that this is not the kind of thermal store the OP referred to (sorry for diversion) but illustrates your point that TS only needs to be big enough to match the 'supply' and 'demand' characteristics (time/flowrate/T/ deltaT) - in this case 80ish litres is plenty, as the supply can deliver a lot of heat at high T and fairly short notice, and then shut down again.
  11.  
    Posted By: JSHarris
    Posted By: MarkBennett

    There should be nothing wrong with using a thermal store with a condensing boiler as long as the system is designed properly and stratification is maintained.


    As long as the return temp to the boiler is kept below 55 deg C, preferably well below that temp, I agree. This does mean that the thermal store probably isn't going to get much over 70 deg C though, because of the need to maintain a tolerably low return temp.


    Agreed, but 70C should be enough for a well designed system based around a thermal store. Any more than that and the heat losses get too high.
    • CommentAuthoralec
    • CommentTimeFeb 1st 2012 edited
     
    Its more to do with incorrect application of a gas boiler in my opinion.. If you have a gas boiler on site why aren't you using it for the application it was designed for that is heating and hot water....

    The high efficiencies achieved by gas boilers are at the expense of robustness, and I can't think of a boiler that doesn't take compensation controls to lower the flow temps to increase efficiency.

    The other major issue you have with condensing boilers is the high flow rate that has to go through the heat exchanger upsets the stratification in the store making it pretty difficult to design a system that keeps the return temperature down...especially as the boiler will be sized for the whole building presumably

    throttle the flow rate down and the boiler won't like it.....
   
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