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    • CommentAuthorbampton
    • CommentTimeMay 18th 2012
     
    There are known issues with placing PVC sheathed cabling in direct contact with polystyrene - would the same risk apply if we wanted to place a PVC duct in direct contact with polystyrene? This would be a cooker hood extract taken through the ground floor straight to outside.

    The duct manufacturer says they've never heard of problems with PVC & polystyrene, but that if I have I should use Aluminium....
    • CommentAuthorEd Davies
    • CommentTimeMay 18th 2012
     
    I don't know.

    However, the problem with PVC cable in contact with polystyrene is that the polystyrene leeches the plasticizer out of the cable making it stiff and brittle and liable to crack letting the electrons out. Hard PVC without plasticizer (the 'u' in uPVC stands for 'unplasticized') ought not to suffer from the same problem. That's just a guess, though.
    •  
      CommentAuthorJSHarris
    • CommentTimeMay 18th 2012
     
    <blockquote><cite>Posted By: Ed Davies</cite>I don't know.

    However, the problem with PVC cable in contact with polystyrene is that the polystyrene leeches the plasticizer out of the cable making it stiff and brittle and liable to crack letting the electrons out. Hard PVC without plasticizer (the 'u' in uPVC stands for 'unplasticized') ought not to suffer from the same problem. That's just a guess, though.</blockquote>

    You are probably right, Ed, as PVC pipework is often in contact with EPS/XPS where it goes through walls with bead CWI and also where it runs through insulated slabs. If there was a problem then I'm pretty sure we'd have heard about it.
    • CommentAuthorTimSmall
    • CommentTimeMay 18th 2012
     
    As has been said above, I think PVCu is unlikely to be a problem - you could always surround the duct with PU expanding foam, or rock wool etc. to be on the safe side.
    • CommentAuthorCWatters
    • CommentTimeMay 18th 2012 edited
     
    or wrap the duct with a polythene bag. Thats what they do to stop mains leads supplied with electronic equipment reacting with the polystyrene packaging.
    • CommentAuthorbampton
    • CommentTimeMay 18th 2012
     
    thanks all - worrying unnecessarily as usual!
    • CommentAuthorharryhound
    • CommentTimeOct 16th 2012
     
    Just for the benefit of anyone else like me contemplating the installation of polystyrene bead cavity fill insulation and concerned that 1960's / `1970's electricians might have used the cavity as an easy way of re-wiring the property, here are the instructions taken from the Knauf web site:
    Compatibility with other materials:
    PVC insulated electrical cables
    should not be allowed to come into
    direct contact with extruded
    polystyrene as the plasticiser which
    keeps the PVC cables flexible can
    migrate from the cabling into the
    insulation. Plasticiser migration has
    no effect on extruded polystyrene
    but it can cause embrittlement of the
    electric cabling which should be
    avoided for safety reasons. Electric
    cables should be run in trunking or
    conduit or wrapped in aluminium
    foil in order to avoid plasticiser
    migration.

    Fortunately in my situation there was only one such cable that dropped 500mm down the open top cavity to get to a bi-pole switch in the bathroom (washing machine & dryer) I was able to ram in a chunk of "Celotex" off cut to keep the styrene beads away from the cable. I was sealing the cavity with these off cuts to prevent styrene balls showering into the soffit behind the gutter board..

    I wonder just how much of a risk a length of brittle cable enased in styrene bead would actually be in practice, provided it was left undisturbed.
    • CommentAuthorharryhound
    • CommentTimeOct 16th 2012
     
    On the topic of EPS - the traditional bobble stuff, that I first used under the screed of a mass concrete floor circa 1980 - "Jablite" makes these observations:

    During installation, and in service, contact
    with hot-water pipes or other surfaces
    where the temperature is likely to exceed
    80ÂșC for continuous periods should be
    avoided.

    A minimum 12mm air gap should be
    maintained between the insulation and
    hot-water pipes, or they should be lagged.

    EPS should not be permitted to come into
    contact with PVC-sheathed electrical
    cables since this will lead to migration of
    plasticiser from the PVC resulting in
    embrittlement of the cable sheath. Cables
    should be protected by the use of a
    physical barrier, for example by being
    enclosed in a conduit or by an
    air gap.
    • CommentAuthordjh
    • CommentTimeOct 16th 2012
     
    Posted By: harryhoundI wonder just how much of a risk a length of brittle cable enased in styrene bead would actually be in practice, provided it was left undisturbed.

    When I was a student, I lived in a house with a basement. The basement ceiling was covered with the house wiring. It all looked like original stuff from when the house was built in the 1930s. The insulation cracked off it if you so much as breathed hard. But so long as the lights, TV and fridge kept working, we didn't much care.
    • CommentAuthoratomicbisf
    • CommentTimeOct 16th 2012
     
    Posted By: djh
    Posted By: harryhoundI wonder just how much of a risk a length of brittle cable enased in styrene bead would actually be in practice, provided it was left undisturbed.

    When I was a student, I lived in a house with a basement. The basement ceiling was covered with the house wiring. It all looked like original stuff from when the house was built in the 1930s. The insulation cracked off it if you so much as breathed hard. But so long as the lights, TV and fridge kept working, we didn't much care.


    What kind of electrical insulation did they use in the 1930s? I found some of the original 1948/9 wiring in a wall cavity here and it appeared to use rubber.
    • CommentAuthornikhoward
    • CommentTimeOct 17th 2012
     
    Posted By: harryhoundJust for the benefit of anyone else like me contemplating the installation of polystyrene bead cavity fill insulation and concerned that 1960's / `1970's electricians might have used the cavity as an easy way of re-wiring the property, here are the instructions taken from the Knauf web site:
    Compatibility with other materials:
    PVC insulated electrical cables
    should not be allowed to come into
    direct contact with extruded
    polystyrene as the plasticiser which
    keeps the PVC cables flexible can
    migrate from the cabling into the
    insulation. Plasticiser migration has
    no effect on extruded polystyrene
    but it can cause embrittlement of the
    electric cabling which should be
    avoided for safety reasons. Electric
    cables should be run in trunking or
    conduit or wrapped in aluminium
    foil in order to avoid plasticiser
    migration.

    Fortunately in my situation there was only one such cable that dropped 500mm down the open top cavity to get to a bi-pole switch in the bathroom (washing machine & dryer) I was able to ram in a chunk of "Celotex" off cut to keep the styrene beads away from the cable. I was sealing the cavity with these off cuts to prevent styrene balls showering into the soffit behind the gutter board..

    I wonder just how much of a risk a length of brittle cable enased in styrene bead would actually be in practice, provided it was left undisturbed.


    Probably not to much if the cable never moved, but of this you can not be sure but best to play it safe. However in my experience I have ripped out PVC cabled from a loft that was full of eps 'quavers' and apart from them sticking to it and showing some small markings they cables appeared to be fine, I would estimate them to only be 20 years old frm the type of consumer unit, did not at the time but now wish I had done an insulation resistance test on them to see what difference it would make
    • CommentAuthornikhoward
    • CommentTimeOct 17th 2012
     
    Posted By: djh
    Posted By: harryhoundI wonder just how much of a risk a length of brittle cable enased in styrene bead would actually be in practice, provided it was left undisturbed.

    When I was a student, I lived in a house with a basement. The basement ceiling was covered with the house wiring. It all looked like original stuff from when the house was built in the 1930s. The insulation cracked off it if you so much as breathed hard. But so long as the lights, TV and fridge kept working, we didn't much care.


    It would have been rubber, as a spark it is easy to replace (just pull or sneeze or breathe on it) but as not copper core (and only csa of about half a mm) not worth as much when you weigh it in
    • CommentAuthornikhoward
    • CommentTimeOct 17th 2012
     
    Posted By: nikhoward
    Posted By: djh
    Posted By: harryhoundI wonder just how much of a risk a length of brittle cable enased in styrene bead would actually be in practice, provided it was left undisturbed.

    When I was a student, I lived in a house with a basement. The basement ceiling was covered with the house wiring. It all looked like original stuff from when the house was built in the 1930s. The insulation cracked off it if you so much as breathed hard. But so long as the lights, TV and fridge kept working, we didn't much care.


    It would have been rubber, as a spark it is easy to replace (just pull or sneeze or breathe on it) but as not copper core (and only csa of about half a mm) not worth as much when you weigh it in


    Thankfully you almost never find it any more, very unsafe
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