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Green Building Bible, Fourth Edition
Green Building Bible, fourth edition (both books)
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  1.  
    With my system the thermal store (2000 lts) is next to the boiler and I have 4 temp gauges on the TS (to see the heat available and to gauge the amount of wood to put on the boiler) and a temp gauge on the output (top) of the boiler

    Part of the function of the laddomat is that when power is off there is flow through the laddomat excluding the bypass to allow gravity flow between the boiler and the TS. However this also allows permanent gravity flow which means that my boiler matches the temp in the TS and the boiler gauge is in step with the TS gauge at the same level. If I were to use the residual heat from the boiler then the gravity flow would replace the boiler heat from the TS. But this also means that any available heat in the boiler will gravity circulate to the TS given any thermal gradient available. This circulation post burn using gravity is in the marketing blurb that came with the laddomat.

    The only way to avoid this circulation would be to have a valve to close off the gravity circulation but this would remove an important safety feature.
    • CommentAuthorjohnnyh
    • CommentTimeMar 13th 2024
     
    I've got something similar with 3 temp probes on the TS and one, the built in one, on the boiler panel. At the end of the burn, if the tank is fully heated to 80 degrees the temp on the boiler will stay high for hours the lower tank water keeping the laddo open (that's my guess at what is happening). If the TS is not totally heated then the boiler stays around 72 for a good hour as the laddomat closes Once the laddo closes the temp descends to 67 over the next hour and the fan stops. If I am around when the boiler has ran out of fuel I usually try to "kill" it off quickly by whacking the heating up really high so the lower TS temp drops closing the laddo much more quickly. After that, in both cases, the boiler slowly loses heat to atmosphere over 36 hours approx.
    If I make a circuit to recover the residual, it shouldn't actually be in operation when the boiler has fuel in it so the safety feature of auto-circulation will still work if and when. Maybe it would be better to imagine the CH returning through the boiler (boiler off) then to the TS until such time as the return is warmer than the boiler, then returning direct to TS as usual.
  2.  
    If there is no power to the laddomat then it is open to circulation to the TS and the boiler recirculation is closed. Designed like this to allow gravity circulation in the event of a power cut and to utilise the remaining heat after a burn (documented so in my Laddomat blurb)

    My boiler has an adjustment on the start up / close down setting whereby the temp to exit start up and the switch off at end of burn can be adjusted. Top temp for this is about 70 deg.. Set to this the boiler shuts off the Laddomat at 70 at end of burn and allows any residue heat to gravity circulate to the TS which in practice means that the boiler maintains TS temp. matching that of the stratification point in the TS so any heat left in the boiler will go to the TS according to thermo syphon temps.

    If you take heat out of the boiler at the end of a burn this will be replaced from the TS. I don't think it would be a good idea (at all) to close off the boiler from the TS at the end of a burn to stop this. Perhaps look to increasing the insulation on the boiler to stop loss to atmosphere and so retain more heat to transfer to the TS.
    • CommentAuthorjohnnyh
    • CommentTimeMar 14th 2024
     
    But once the laddomat has switched off there is no heat taken from the boiler to the TS as far as I can see. If I use the heating directly after the boiler has finished, the bottom of the TS may drop to 50 degrees, 40 degrees, but the boiler might be still around 70. The boiler only seems to lose heat to atmosphere once the laddo is closed. If the top of the TS is at 75 and the top of the boiler is at 70 there will be no gravity circulation even if the bottom is at 30 or have I got that wrong ?
    What boiler have you got, by the way ?
  3.  
    My boiler is a Künzel 40kW circa 1995. Basic wood gasifying boiler with no electronics, controls being capillary thermostats and relays.

    Next to the boiler (about 1m) there is the TS which is 2.4m high (2000 lts). The height of the TS allows for thermosyphon between the boiler and the TS if the Laddomat is switched off - either power cut or end of burn.

    When the boiler is running the Laddomat keeps the boiler temp at 72 deg. and heats the TS from top down to 72 deg. top to bottom. When the whole TS is at 72 deg. the TS and boiler then heat up together until the high set temp on the boiler is reached whereupon the boiler fan switches off.

    When drawing heat the TS temp will drop at the bottom first with the colder portion progressing up the TS. If the Laddomat is running then the laddomat will hold the boiler at 72 deg. Once the boiler senses end of burn the Laddomat switches off and allows thermosyphon between the boiler and the TS. At this point the temp gauge on the top of the boiler shows the same temp. as the horizontally equivalent place on the TS and changes with it. I don't know what the temp is at the bottom of the boiler but I suspect it will be the same as the bottom of the TS. If I am around when the wood is exhausted but the boiler temp is high enough that the end of burn is not yet sensed then I switch of the boiler to save the electricity.

    Given the way heat is taken out of the my TS and how the boiler reacts I don't think that with the way my system works there would be anything to gain by my complicating things to take heat from the boiler and then switching back to the TS.

    I have thought of fitting a thermostat to the flue to sense end of burn before the boiler temp drops sufficient to switch the boiler with its own circutary - its on the list of things to do, but not near the top.

    I have thought of better insulating the boiler but that is on the same list as the flue thermostat.

    One useful (to me) feature I fitted is to put 2 thermostats set to 65 deg., one 2/3 up the TS and the other at the top. These turn on indicator lamps in the house. (the boiler is in a room next to but not connected to the house). These lights let me know when I should light the boiler without the need to periodically go to the boiler house to check the temps.
    • CommentAuthorjohnnyh
    • CommentTimeMar 17th 2024
     
    This photo is my "command and control" centre ! The cheap ebay digital temp displays are approximately the top, middle and bottom of the tank. The boiler read-out is below that. On the right there is the mixing valve controller and the hot water timer and temperature read-out. Not very tidy but I haven't managed to get round to a proper finish yet (8 years).

    I see what you're saying about the TS and boiler being "as one" but how does it siphon at the end of the burn when the top of the boiler is colder than the top of the tank ?
    • CommentAuthorjohnnyh
    • CommentTimeMar 17th 2024
     
    Sorry, looks like photos won't appear.
    •  
      CommentAuthordjh
    • CommentTimeMar 17th 2024 edited
     
    Posted By: johnnyhSorry, looks like photos won't appear.
    There's a size limit. :cry: Reduce the resolution of your picture a bit. I think the limit is something like 600 x 400 pixels.
  4.  
    Posted By: johnnyhI see what you're saying about the TS and boiler being "as one" but how does it siphon at the end of the burn when the top of the boiler is colder than the top of the tank ?

    Heat travels from hot to cold so after a burn when the the bottom of the boiler is colder than the bottom of the TS then the colder water in the boiler will move to the bottom of the TS which 'pulls' warmer water into the top of the boiler.
    Circulation after a burn will be in the opposite direction to that of during a burn
    • CommentAuthorjohnnyh
    • CommentTimeMar 19th 2024
     
    I might be missing something there but that sounds like it is taking heat from the TS rather than giving !

    Hopefully photo uploaded this time.
    • CommentAuthorjohnnyh
    • CommentTimeMar 19th 2024
     
    Photo reduced to 0.7 mb
  5.  
    Posted By: johnnyhI might be missing something there but that sounds like it is taking heat from the TS rather than giving !

    Yes. once the boiler is not producing heat the heat source driving the thermosyphon circulation becomes the TS.

    If the boiler is not producing heat it will be part of the heat loss of the system along with the TS and pipework that will also be leaking heat through the insulation.

    Posted By: johnnyhHopefully photo uploaded this time.


    Posted By: johnnyhPhoto reduced to 0.7 mb

    Wot photo !!
    • CommentAuthorjohnnyh
    • CommentTimeMar 19th 2024
     
    Yes I can't seem to upload it. Each time I submit a post it says something like "site not secure ! " and I have to agree to accept the imminent danger of going to the site then re-enter my password even though I'm already logged in and I think the photo is getting lost somewhere in that process.

    Ah, so the boiler is also losing heat from the TS ? I didn't think of that, but it can't be that much I would have thought? Maybe some sort of one-way valve might be able to stop it without reducing safety.
  6.  
    Posted By: johnnyhAh, so the boiler is also losing heat from the TS ? I didn't think of that, but it can't be that much I would have thought?

    Your original post says that you are concerned about the lost heat remaining in the boiler after a burn and you speculated about removing that heat to the central heating. If you did that the gravity circulation post burn would replace that removed heat by taking it from the TS. So just removing the heat from the boiler post burn will not do much unless the gravity flow from the TS is stopped. However -

    The design of the Laddomat is such that it allows gravity circulation in the event of a power failure (as well as allowing gravity circulation to utilise the last vestiges of heat in the boiler at the end of a burn)

    Your system should be plumbed so that the boiler will gravity circulate to the TS, this provides the heat leak circuit required on solid fuel appliances. If you put in a one way valve you will need to ensure that this doesn't stop the gravity flow when the boiler is hotter than the TS. The normal spring loaded non return valves (NRV) will stop gravity flow. You can get NRVs designed for gravity circuits but these need careful installation due to their method of operation.

    If you install a gravity NRV I would suggest that you first test the gravity circulation between the boiler and the TS with the boiler fired up to confirm the flow and do the same test after the NRV installation.
    • CommentAuthorjohnnyh
    • CommentTimeMar 20th 2024
     
    I have a swing-check valve of about the right size kicking around, that would be ok ?
    How would I go about testing the gravity circulation ?
    • CommentAuthorjohnnyh
    • CommentTimeMar 20th 2024
     
    Just a thought: the TS top connection is 1 to 1.5m higher than the boiler top connection, would that not stop the back-siphoning of heat into the boiler ? I mean the heat would have to go downhill quite a bit.
  7.  
    Posted By: johnnyhI have a swing-check valve of about the right size kicking around, that would be ok ?

    Yes

    Posted By: johnnyhHow would I go about testing the gravity circulation ?

    During a burn measure the temps. of the pipes (flow and return) and note the boiler and TS temps then turn off the power to everything and monitor the previously noted temps. I would expect the boiler temp to rise because the flow will be slower without the Laddomat pump and the flow to the TS should also rise (measure it close to the TS) in sympathy. If it does not then I would suspect no gravity flow. In the same way I would expect the return pipe temp. to be the same at the TS and the boiler, with no flow I would expect the pipe temp at the boiler to slowly fall due to loss to air without replacement heat from the TS. The greater the heat difference the faster the flow will be.

    Posted By: johnnyhJust a thought: the TS top connection is 1 to 1.5m higher than the boiler top connection, would that not stop the back-siphoning of heat into the boiler ? I mean the heat would have to go downhill quite a bit.

    When the TS is hot and the boiler has been out for a bit what is the temp at the top of the boiler (or boiler temp) and what is the temp at the middle of the TS. Does this relationship change over time?
    • CommentAuthorjohnnyh
    • CommentTimeMar 23rd 2024
     
    Ok, I will try to get that data and report back.
    • CommentAuthorjohnnyh
    • CommentTimeApr 15th 2024
     
    The heating season has kind of ended here so may not be lighting the boiler for a while, having said that we could still have a cold "snap" before the end of spring so if I can be prepared I may just get the chance to collect the data.
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