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Green Building Bible, Fourth Edition
Green Building Bible, fourth edition (both books)
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  1.  
    Have you used a mixing valve to regulate the temperature the water leaves the tank? This had a massive difference to length of time our water stayed warm.
    Also not sure that 750L would give you masses of hot water anyway. The 20kW boiler should be fine, but 750L at 80degC would give you about 35-40kW hours of useful heat (according to the calcs the man at Akvaterm gave us)

    We have a Perge system, but with a 1500L accumulator, and its working really well. The people at Perge were very helpful, especially when we were trying to fathom out the system!! (or our plumber anyway!!)
    • CommentAuthorbarlee
    • CommentTimeMar 1st 2009
     
    Hi

    Yes, thanks the mixing valve has been sorted, that was an issue when we were getting luke warm water.
    I hear what you are saying, but tell me this why sell a 750l tank if it no use..you know what i mean...750l in a house serving only 2 people should be sufficient.

    The main issue is when the radiators are turned on, they just drop the tanks temp from 80 degrees plus, right down to 40 degrees...this is a concern as the result of that causes us not to have suitable heated hot water.

    Plus the biggest problem is the amount of wood. There is no way i am going to spend £100 per month on wood at the rate this is going...

    I will reserve my comments about Perge...i am in the middle there..lets say i'm a happily disappointed customer...

    Thanks for the reply and comments....really appreciated
  2.  
    Hi,

    When you take water out for the rads lets ay at 70 deg, That’s mixed down a little bit from the 80 deg in the tank, it will come back at some temp, what is that temp? Can you measure it – radiator return temp? Usually radiators might reduce the temp by about 10 deg, careful balancing of the radiator circuit can increase this temp drop but basically this dictates the temp that is returned to the tank. So you are probably circulating the water many times over 70-60, 60-50, 50-40 and so forth.

    You get the same amount of energy out each time because the same temp drop is given; you will get less power from the radiators because at the lower temps they are less able to shift it out to the room

    You won’t get all of the volume of the tank available so 750 lit might only have 500 lit of usable volume. That volume must supply your demand so it’s very very important that one knows the heating demand. That way we can check calc how long it should last.

    It’s a good incentive to turn down and insulate etc to reduce the demand.

    Cheers

    Mike up North
    • CommentAuthorbarlee
    • CommentTimeMar 2nd 2009
     
    HI Mike

    It is a new build, so from an insulation point of view we are good.
    I am not sure about the returning temperature, i am going to speak to Perge, i just spoke to one of their guys and he also believes that something is not correct here, he believes that 750l should be OK. Yes 1500 would be better, that is logical, but 750 surely should do the job..well i believe it should, i may be wrong and probably am, but then why sell it if it is not efficient enough to maintain a good running heat...

    Thanks Guys, any advice is welcomed...
  3.  
    Hi Barlee,
    Firstly you should not rely on Perge to tell you too much about what is in your house, as it is in your house you will have to take some measurements yourself with a thermometer.
    Secondly boilers and house heat/power is not measured in numbers of rads as they could be big ones, little ones, hotter, cooler so thats a bit like Ford advertising the mpg of a Mondeo is about a tankfull a week. They must state the Kw power of the boiler, you must have stated what your heating load was or they should have calculated or at least made an estimate of it. This is heating design not gueswork.
    It does sound like they recognise there some weeking and setting up to do.
    Cheers
    Mike up North
    • CommentAuthorbarlee
    • CommentTimeMar 3rd 2009
     
    Hi Mike

    I understand what you are saying, I am not a plumber, so i ask questions, questions will give me answers, the accuracy is not important, it is more the fact of getting answers as this is a new system to me and others have most like been there, done that.

    Yesterday i seemed to make some headway, firstly the instructions that came with the thermomatic k are rubbish, so what we have done is placed the Thermostat Wire to the wrong pipe.

    Today i will fix that and see if the TK will make a difference.

    Holding thumbs and working with fingers only...

    Thanks again
    Barry
    • CommentAuthoradwindrum
    • CommentTimeMar 3rd 2009
     
    Oft is the assumption that it is a new build therefore insulation is great! Regs are rubbish and unless its built in the last year or so its going to be based on old regs when standards were really dire.
    It sounds to me as though you needed to do a tad bit more research before launching into the log boiler world.
    Buying wood in is not going to be cheap at all and you will consume a vast amount. Its not even green if you follow some of the arguments on this forum.
    Perge need to know the number and size of rads, number of rooms, level of insulation, temp you want the rooms at blah blah blah. There is a form somwhere on the net which gauges the size of system you need. If you went in saying it was a well insulated house, they may well have factored that in hence the small system.
    • CommentAuthorbarlee
    • CommentTimeMar 3rd 2009
     
    Point taken..

    I built my house in the last year, i have 100mm Insulation in the slab and 30mm above under a floating floor. 100mm in the Cavity, 130mm in the loft(celotex 100 between and 30 under), So it is well insulated.

    I suppose wood burners may not be Green but they are renewable and that i suppose is a step in the right direction.

    I found a simple form and filled out the basics and the result was i needed a 10kw, i have a 20 which covers any descrepencies..
  4.  
    Sorry was feeling a bit sarcastic today. Should have said not a heating engineer.
    Anyway with the thermocouple on the return the valve will be attempting to force up the return temp instead of trying to control the outgoing temp downwards. This will hopefully make a big difference. The Thermo K will use the downstream temp to open or close the mixing valve so as to meter out the stored hot water. Make sure the demanded temp is less than the store temp. This will slow it down as it will recycle some of the returning water to cool the store water. Try setting the it quite a bit lower and see what happens. Then raise it up a bit.
    Basically for most of time try to set it as low as possible, this is the temp the rads will see. So if 65deg is ok and the house is warm enough, leave it at that. This way you are only taking 65/80 of the volume you were taking if there was no mixer and the water went straight out at 80deg. When the store is below this set point temp the valve will be 100% open to the store temp flow.

    Cheers
    Mike up North
    • CommentAuthorbarlee
    • CommentTimeMar 3rd 2009
     
    No worries Mike, any advice is appreciated.
    What i am trying to do is understand this whole set up, it is very confusing.

    I now have the ThermK set up correctly, yhe therm wire is now attached to the flow between the house and the valve and not the valve and the tank :( , Just a lack of instructions from Thermomatic K documents.

    I will try what you say, i will set the TK to maybe 40 Degrees to start off with and see how that goes, i am holding thumbs to see if it improves the storage water, i mean without that TK the central heating was just taking all the hot water and the tank would not increase in temparature.

    I am really hoping this will work...i suppose lack of knowledge from my point of view is making it more frustrating. In all fairness the concept and logic behind this set up seems fantastic, it is just to get the optimal set up without burning to much wood...

    If at first i don't succeed get a bigger blanket out...:)
    • CommentAuthorBowman
    • CommentTimeMar 3rd 2009
     
    Barlee, what's your wood like? I've just had a load delivered supposedly seasoned, I suspect that in fact it's been dumped in wet soggy corner of a field for few year and sawn to order. If you can hear the wood sizzling it definately hasn't been seasoned. The difference in useful heat between wet and dry wood is pretty stunning.
    • CommentAuthorbarlee
    • CommentTimeMar 3rd 2009
     
    Bowman, funny you say that, i just had a friend come over, he had a look at the wood and said that it does not look seasoned...and yes i do hear it sizzle...
    • CommentAuthorBowman
    • CommentTimeMar 3rd 2009
     
    That could be a big chunk of your problem. By weight wet wood has about half the energy available compared to proper dry.

    Try to sort through the wood pile the heavier a log feels the wetter it will be and put the dodgy stuff to one side, look for any ash which is almost white in colour with a wide straight grain and burn this first. Splitting wood helps it dry as well as increasing the surface area compared to the volume.

    Telephone round a few tree surgeons and see if they can drop off a load of ash next time they fell one, tell them you use a wood boiler for heating and DHW, suggest that you need a good reliable supplier you can stick with and they should be more than keen to help.

    Read up on how to season wood we don't have much storage so the ash goes in "use pile" and anything else that gets in goes in to a "season pile", it's a bit of a faff but you'll soon get used to it.

    Good luck
    • CommentAuthorbarlee
    • CommentTimeMar 3rd 2009
     
    Thanks for the advice Bowman, i never thought that slightly damp wood will make such a difference. Will that wet wood also burn faster then dry wood?

    What do you mean the Ash goes in the Use pile...can Ash be burnt unseasoned, because the wood i have is Ash. So i was just told a few minutes back by my buddy.

    Another question...Would it help if i put bigger logs in the fire. Why i ask is the Perge can take logs 30cm wide by Half a metre, so would an-split log be better then a split log?
    • CommentAuthorBowman
    • CommentTimeMar 3rd 2009
     
    Ash has much less water in it when felled, but it's still best to leave it a while once split.

    Wet wood will generally burn slower than dry wood because the water has to boil off before the wood can combust - this is the sizzling you can hear - the need to boil off the water in the wood will reduce the heat available to the boiler.

    (Fully seasoned wood is not only dry but can also have shrunk quite considerably, as the wood seasons the cells contract as water is removed, this can actually make the wood denser and give a longer burn.)

    If you're struggling to get enough heat out split logs down to at least triangles or about 3" diameter and try stacking them crossways (like Jenga) to get more air through the stack.
    • CommentAuthorbarlee
    • CommentTimeMar 3rd 2009
     
    Great advice..Thank You
    • CommentAuthormartin1
    • CommentTimeMar 27th 2009
     
    Hi All,

    Reading through the list i noticed some concern over the flue requirements for gasification.

    Design of the flue can be more flexible and the required flue draught guarenteed by installing a chimney fan. The fan will also enable the boiler to run at it's optimum efficiency, regardless of enviromental conditions, thus saving fuel and money, if you are purchasing the logs.

    see www.exhausto.co.uk

    Martin
    • CommentAuthorowlman
    • CommentTimeApr 6th 2009
     
    I've just picked up this thread, barlee, I hope you don't mind me intruding. I think your problems stem from several possible causes. The wood you are using seems far to wet, as Bowman has indicated, the calorific value of dry wood is much better and you will notice a difference. I think your boiler is a tad undersized, my experience is, to some extent, forget the "normal" calculations regarding boiler size, this methodology is about batch burning. Although you do seem to have been smart in selecting the larger 20kw model. In a nutshell the bigger the boiler and the bigger the store the less batch burning you will need. There is a trade off, obviously, the size of your pocket, and the ammount of space you have available. Your store, I think, is also undersized, a rough rule of thumb generally is at least 50l per kw output of the boiler for your 20kw boiler thats at least 1000l . If you have the space you could put in another plain tank, "no coils", in tandem, there by doubling your storage. When you do a burn, your boiler is not only trying to satisfy your CH demand,- in winter a continuous load,- but also recharge the store. You can't really expect that much from a 4hr burn, with damp wood, with a 20kw boiler. How Perge managed to originally suggest 10kw puzzles me. Regarding your wood usage, how does your £100 equate to cu mtrs. For a winter month with a daily burn it doesn't sound too bad? Since late March I'm only burning every other day and I recon by May I'll only be lighting up every 3-4 days. I don't have any supplementary heat input into the store at the moment but I'm toying with the Idea of solar. I have the spare unused coil. I try not to let my store get below 60C. especially in winter, and solar I understand could keep that base temperature for me, thereby just leaving the boiler to provide the "top up" to 90C.
    • CommentAuthorMalt5
    • CommentTimeApr 16th 2009
     
    Hi - new to posting on this thread, but have been lurking for a while. Just about to take the plunge and buy (probably!) a 60kW Orlan from Kotly, plus a 3000l accumulator. Kotly suggest I buy 3 x 1000l, but perhaps more to go wrong this way?

    Also, can anyone let me know how much time they spend lighting their boiler? Do you have to light it, then go back 20 mins or so later to shut the door, or check on it?

    All advice, comments, criticisms gratefully received...
    • CommentAuthoradwindrum
    • CommentTimeApr 16th 2009
     
    i have an atmos and you light it, walk,come back 15-30 mins later (very flexible), then a couple of hours later to top up. 3000l is BIG but more efficent with less surface area to volume than small ones. if you have space go big.
    • CommentAuthorowlman
    • CommentTimeApr 16th 2009
     
    I usually spend about 10 min. start to finish. Thats collecting the wood and kindling, lighting, letting the flue reach operating temp on the readout, and then stoking up with a load. I then walk away for 2-3 hours depending if I need to re-stoke or not, which depends on the temperature lift I require in the store. As has been said before on this forum, log gasification boilers that have the fan in the flue, therefore pulling the air through, rather than a fan on the front pushing air through, appear easier to light, thats my experience too.
    Regarding the accumulator, personally I'd go for the 3000l version, if you've got the headroom. You need to allow at least another foot on the tank headroom for insulation and pipework etc. oh, and plenty of muscle to handle the beast, shifting them can be tedious.
    mike
    • CommentAuthorMalt5
    • CommentTimeApr 21st 2009
     
    Thanks, Ad & Owlman - useful stuff.

    The other thing I am having a tough time getting my head round, is whether I need 2 coils in the accumulator (HW & CH), or just 1 for the hot water i.e. is it better to have 'black water' circulating thru my radiators, or to heat the CH water via the 'heat exchanger' (coil)?
    • CommentAuthorowlman
    • CommentTimeApr 22nd 2009
     
    Hi,
    Usually the water in the boiler, the water in the accumulator, and the water in the rads, is all one and the same ie. "black water". So no need to run the radiator water via a coil, just take it direct off the store via your controls and pump.
    Regarding DHW production, you have several options, to some extent depending where you buy your accumulator, different manufacturers offer different solutions. You can go down the internal coil route,- or even a double coil, one top and one bottom, both linked internally. The idea being that the bottom one acts as a pre- heat,- in the "cooler" part of the store, before rising to the top- "hotter part of the store. The coils themselves differ also, some are smooth, some are finned or corrugated to offer better heat transferrence. Some manufacturers do an internal tank, within the accumulator to act as a permanent store. Then again you could opt to produce your DHW via a heat exchanger. Usually siuated on the wall at the side of the accumulator,the whole "box of tricks " is about the size of a suitcase, and using direct "black water" from the store.
    All this aside however, I would suggest a couple of spare coils in the accumulator for future use. eg. Solar, or wood stove with back boiler, or both, at this stage the expense is minimal but you are futureproofing the system.

    Mike
    • CommentAuthorreilig
    • CommentTimeApr 24th 2009
     
    Sorry to but in, but my plumber is just about to begin the installation of an Atmos DC25s with 1500l buffer tank.
    I'm slightly insecure about the flue. I know it needs to be a twin wall and 5 metres in height. I am wondering if it is better to put a 90 degree bend from the flue exiting the wall or should i use two 45 degree bends - also, should I try to keep the flue as straight as possible or ould I put another two 45 degree bends in it uo further to bring it out through the slates?

    Also, my plumber does not think that there is a need for a mixing valve with the system. Has anyone installed without one?

    Finally in reply to the poster above, I got a 1500l buffer tank from Kotly, Its huge, unbelieveably huge, almost too big - I have to take joists out of my garage to get it in. I would recommend the 3 x 1000l tanks if you are limited in space or height in any way.

    Any feedback on the flue and mixing valve would be greatly appreciated.
    • CommentAuthorowlman
    • CommentTimeApr 24th 2009
     
    hi reilig,
    By mixing valve do you mean "loading valve", ACASO or LADDOMAT type, situated between the boiler and the store. Or do you mean a mixing valve at the start of the CH circuit linking the flow and return pipes?
    Regarding flues, Approved Document "J" of Building Regs is where you should start looking for guidance, although I have to admit the 90 degree,- 45 degree rule does seem a bit contradictory, and possibly a tad out of date regarding logwood gasification boilers. Generally, 2x45 degree is what is required for solid fuel, although some manufacturers are the first to break the rule by slapping a 90 degree outlet at the rear of the stove. I guess its a case of most of these boilers originating on the Continent perhaps where they are not so fastidious.

    Mike
    • CommentAuthorreilig
    • CommentTimeApr 24th 2009
     
    Thanks Mike,

    I have a laddomat 21 in the package. I actually meant the mixing valve at the start of the CH circuit. If I didn't put one on it, would my boiler / heating system perform differently?

    While I will be installing the flue in accordance to the building regs, I was just wondering what other people have done with regard to the atmos bouler to ensure that there is the correct chimney draught. My boiler has a straight flue the back of it and it doesn't have too much information with it about ho long this straingh piece needs to be before I can put the 90 bens or 45 bend on it. I was going to add half a metre to it to all it through the garage wall and then put a 90 on it and bring it up on the outside wall. But it is only 3 meters to the eve and I would need to go 2 metres above the eve to meet the requested height of 5m. Would it be safe to have 2m above the eve without having a bracket bolted to the wall to support it?

    Thanks for you input, its appreciated.

    Dan
    • CommentAuthorMalt5
    • CommentTimeApr 24th 2009
     
    Thanks Owlman - v. useful.

    Having had visits from a couple of installers, I am minded to go with a Moderator 50kW Log Boiler, with a SMOK ceramic biomass burner. This apparently attaches to the side of the log burning boiler, and has an auto feed system - this gives you the choice of either burning logs, or if you don't load it, it automatically starts burning the woodchips/pellets etc. in the hopper. Anyone interested see here http://kotly.com/product_info.php?products_id=1135

    I would be v. interested to hear from anyone with any experience of a SMOK.
    • CommentAuthorowlman
    • CommentTimeApr 24th 2009
     
    hi Malt5,
    Sorry, can't help with your specific boiler choice, although the phrase; "jack of all trades, master of none", does spring to mind. It may work fine,- are you worried about not being around enough to feed a simple log burner? What type of boiler do you have at the moment?

    for reilig,
    The water in the store can reach in excess of 90 degrees, at close last night mine was 94 degrees top to bottom. Obviously that near boiling water has to be regulated before you use it for CH., so you will definitely need some sort of control/mixing/blending valve before it enters your rads. For my money "smart" controls are the way forward, variable speed pumps etc. For the twin wall do you intend to run it outside the line of the gutter? Just guessing, I think you will need at least 2 supports for a 5 mtr length, possibly 3. Can't you run it inside the garage?

    Mike
    • CommentAuthorTerry
    • CommentTimeApr 26th 2009
     
    reilig
    Poujoulat flues can go up to (I think) 2,5m free standing (no stays either) as long as you have the correct connectors between sections and the correct bracket below the eves. Wouldnt be surprised if other manufacturers have similar set-ups.

    My understanding regarding the 45/90 deg bends is that in the UK they require 2 x 45 cos they dont trust us to sweep them, whereas in Germany it is a legal requirement to have it swept annually so they are happy with 90 deg bends.
    • CommentAuthorreilig
    • CommentTimeApr 29th 2009
     
    I have one last question for anyone with a gasification boiler. I presume that you all have twin wall stainless steel flues on them. How do you clean your flue? Can it be cleaned back into the boiler or do you have a T on the flue for access or do you just have a 90 bend with access for cleaning. I suspect that a T might be a fire hazard by holding soot?

    Any advice would be appreciated.

    Thanks

    Daniel
   
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