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Green Building Bible, Fourth Edition
Green Building Bible, fourth edition (both books)
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    • CommentAuthorScotch
    • CommentTimeFeb 2nd 2010
     
    Would like your comments on this scenario:

    Boiler running and accumulator gets to 80 degrees top and bottom.
    Boiler throttles back with unburnt wood still in it.
    Boiler flue cools and laddomat pump is switched off by flue thermostat.
    Central heating comes on and accumulator cools.
    Boiler does not come back up because the flue is still cool.

    So is there anyway this situation can be avoided i.e. something brings the boiler back up to utilise the unburnt wood still in it?

    Thanks all
    Scotch
    • CommentAuthorfinny
    • CommentTimeFeb 2nd 2010
     
    put less wood in it..?
    or set your central heating back to come on earlier..?
    Can't have it all with this system, it's not possible to 'automate' the burn part of your heating system, you have to manage it..
    That' s the bit I like about it!:bigsmile:
    • CommentAuthorowlman
    • CommentTimeFeb 2nd 2010
     
    Finny's right Scotch, It's where art meets science.
    What I do for example:- is on a cold winter evening when the CH is running and the house is up to temp and the store is approaching 70 degrees, I start to "throttle back" the ammount of wood I load in order to end the burn with the store at 80/90 degrees. This sees me through the next day, before I light up again.
  1.  
    Hmmm.
    I am finally understanding the limitions of these wood burners, a 40Kw Solarbayer in our case.
    Boy it can put up heat, once its warmed up.
    But actually really it needs a wee computer controlled software package...driving a propane powered igniter... all linked to...... heat demands...... outside air temp sensor....temp of buffer tank etc etc etc etc.
    In the meantime I was asking our 17 year old Tech attending son if none of the other students with an interest in electronics could figger the electronics for to retro fit a Lambda sensor.
    and really really really the boiler & buffer tank need to be in a basement below the dwelling to utilise otherwise lost heat. ie I fire it up in the evening, with the main heat demand being the next evening and am loosing heat over the 24 hrs between.
    plus forby for a longer & therefore better drawing flue.
    cheers
    • CommentAuthorowlman
    • CommentTimeFeb 2nd 2010
     
    Hi orangemannot,
    I chose a model with a Lambda sensor, and I'm glad I did. It does control the burn well. The way I understand it is, the sensor controls a couple, ( in my case ), of motorised air intake dampers on the front of the machine, which in turn produces a fiercer or slower burn as required.

    Mike
    • CommentAuthorScotch
    • CommentTimeFeb 2nd 2010 edited
     
    Yes I have starting applying "art" when I am here.
    However it has happened the odd time when i have been out. What i've done on my return is activate the flue thermostat manually which inturn brings the boiler back up, when the laddomat pumps cooler water from bottom of accumulator into the boiler.

    But yes I appreciate that the system cannot be completely automated. The accumulator cannot control the boiler as it would switch it on whether there was, or wasn't wood in it.

    Just wanted to know others thoughts and experiences. :smile:
  2.  
    My wood was free, so I figgered the extra cost of the lambda sensor models was not justified...... like an extra £2000.00 min from what I remember.
    The greatest advantage to the lambda sensor that I see would be in the start up phase as I find it odd that I cannot use the blower fan to get the boiler to light up quicker, it appears to blow it out rather, only being able to operate at 100% until the flue gets too hot and it throttles back.
    I wonder if some of the models with the suction fan are better in this respect, though how long a fan impeller unit lasts running in the flue gases?
    cheers.
    PS
    When lighting, as my flue was not installed high enough ........when I close the top door as instructed in the instructions, & leaving the bottom door open, per the instructions, she "steaughs" until I open the top door then "woomph"
    The only time she lit up properly was the other night when there was a good strong wind coming from a particular "art" which blew straight in the bottom door.
    So some remedial works required this summer
    PPs
    Owlman, what one did you install?
    cheers
    M
    • CommentAuthorCWatters
    • CommentTimeFeb 2nd 2010
     
    Posted By: ScotchWould like your comments on this scenario:

    Boiler running and accumulator gets to 80 degrees top and bottom.
    Boiler throttles back with unburnt wood still in it.
    Boiler flue cools and laddomat pump is switched off by flue thermostat.
    Central heating comes on and accumulator cools.
    Boiler does not come back up because the flue is still cool.

    So is there anyway this situation can be avoided i.e. something brings the boiler back up to utilise the unburnt wood still in it?

    Thanks all
    Scotch


    Not sure I follow that description. If the boiler can't fire up because the flue is cold, how can it ever fire up again? or indeed in the first place?
  3.  
    I don’t have a laddermat instead I have a recirculating pump that comes on when the temp at the top of the boiler is more than 6 deg higher (user setting) than the return temp (taken at the bottom inlet of the boiler).

    So, mine works like this:

    • Boiler burns. When boiler reaches 65 deg (user setting) TS heating pump starts and TS warms up - if boiler temp goes below this 65 deg, pump stops.

    • Boiler water temp reaches 85 (a user setting) and its fan stops (happens when it cannot transfer enough heat via coil to TS (TS at around 65)).

    • With fan off, TS heating pump continues. Still to work out exactly what the trigger is to begin fan but it simply re-starts when more heat is needed, the TS continues to be heated whilst the boiler temp is 1.5 degrees (user setting) higher than TS or until TS temp at coil reaches max temp set by user (but I have this set at 85 so it never reaches this).

    • When the TS is up to temp I chuck on 2 or 3x15kg+ logs and the boiler simply tops up the TS as it is depleted for hours – the boiler goes into standby when it has not been able to heat the TS for 30 (user setting) mins.

    I do have a flue temp sensor but this is not connected to the boiler controller. 40kW boiler cost E4.5k; 2000 ltr tank-in-tank TS cost E2.3k; 10m2 of FPs cost E2.4k; all the controls, filters, Pumpsx3, TMVs (CH and DHW), PRVs, Exp Vessels cost another E6.3k. Plus 25m of solar pipe and E2k of copper, brass, gate valves, NRVs etc. E300 only for labour (solar commissioning) as DIY.
    • CommentAuthorScotch
    • CommentTimeFeb 3rd 2010
     
    Hi CWatters,
    The boiler starts "in the first place" by me manually when I'm lighting it.
    The flue thermostat controls the laddomat pump not the boiler, hence the unburnt wood.
    • CommentAuthorCWatters
    • CommentTimeFeb 3rd 2010 edited
     
    Posted By: ScotchHi CWatters,
    The boiler starts "in the first place" by me manually when I'm lighting it.
    The flue thermostat controls the laddomat pump not the boiler, hence the unburnt wood.


    I can't decide if this is a simple electrical issue or something more fundamental with the way the boiler works..

    It sounds like you just need a simple change to the electrics so that the flue cooling switches off the pump but doesn't prevent it all restarting when the store goes cold. This sort of thing is easily done with a relay costing a few £.

    But does the boiler have the capability to relight and feed it self like a pellet boiler? If not how would the control circuit know there is unburnt wood in there (smouldering away?)? Presumably it could try and turn up the boiler and if it didn't detect the flue temperature rising it could shut down until you feed it? That's slightly harder but perhaps not impossible - might need a timer.

    Then I guess there is the safety issue. Building a gadget that can automatically relight fires without you being isn't something you do without some thought.
    • CommentAuthorowlman
    • CommentTimeFeb 3rd 2010
     
    Hi Scotch,
    Presumably the laddomat is connected electrically to the boiler?
    Mike
    • CommentAuthorScotch
    • CommentTimeFeb 4th 2010
     
    Hi CWatters,
    If not how would the control circuit know there is unburnt wood in there (smouldering away?)?
    Because if there is wood smouldering the temperature of the boiler is still high. As said above when I find the wood smouldering in the boiler and the accumulator cooling, I activated the flue thermostat manually which starts the laddomat pump, which pumps cool water into the boiler and causes the boiler to come up.

    Hi owlman,
    The laddomat is connect to the boiler via the flue thermostat only.

    PS I have a vigas 25s with laddomat and Akvaterm 1500l accumulator
    • CommentAuthorCWatters
    • CommentTimeFeb 4th 2010 edited
     
    Posted By: ScotchHi CWatters,
    If not how would the control circuit know there is unburnt wood in there (smouldering away?)?
    Because if there is wood smouldering the temperature of the boiler is still high. As said above when I find the wood smouldering in the boiler and the accumulator cooling, I activated the flue thermostat manually which starts the laddomat pump, which pumps cool water into the boiler and causes the boiler to come up.


    So really does sound like a minor electrical/logic issue. Needs something like a flip-flop or latching logic function on the pump control. So pump is SET running when TS calls for heat (but keeps running even if TS stops calling for heat). It's RESET by the flue stat going cold. The flue stat input to the flip flop needs to be edge triggered so it doesn't prevent the TS setting the pump running. Also needs a master reset to disable the pump when the boler is totally off.

    A good electrician can probably mod what you have or build it with off the shelf relays.
    • CommentAuthorowlman
    • CommentTimeFeb 4th 2010
     
    Hi Scotch,
    Just a thought, and I can't speak for the vigas 25, but certainly on my machine and also on others I've seen there is a terminal block allowing the laddomat to be connected, this means the laddomat loading valve and the boiler fans are all controlled via the internal wiring within the boiler. In my particular case this connection is via a plug and socket arrangement, allowing easy disconnection. Others, I believe the Atmos for one are hard wired. It seems to me that in your case the two items, boiler and laddomat are working independently, surely they need to "talk to each other"

    Mike
    • CommentAuthorScotch
    • CommentTimeFeb 5th 2010
     
    Hi owlman,
    So do you not have a flue thermostat at all?
    • CommentAuthorowlman
    • CommentTimeFeb 5th 2010
     
    Yes Scotch, my machine has a Lambda flue gas sensor and a temp sensor. I realise that in mine these are all built in, but it just seemed strange to me that there is no form of wiring between the loading valve and the boiler. I presume that you have to manually and independently switch the loading valve on with each burn. Instead of it being switched on automatically when you switch on the boiler. What controls you boiler
    fan(s).
    • CommentAuthorScotch
    • CommentTimeFeb 8th 2010
     
    Hi Owlman,
    I don't manually switch on the loading valve (laddomat) with each burn, the boiler flue thermosat switches on the loading valve.
    The boiler fan is controlled by the boiler. When the temperature of the return water to the boiler gets hotter the fan speed reduces.

    Sorry if I have confused you with my previous expalantions
    :bigsmile:
    • CommentAuthorowlman
    • CommentTimeFeb 8th 2010
     
    Hi Scotch,
    It's difficult without seeing the beast, but I can't help feeling the thing is wired up wrong. My gut feeling is that the flue stat and the loading valve should each be wired into the control box/panel of the boiler. Otherwise if the boiler doesn't know what the fluegas temp is how can you get an accurate display readout. Is there a terminal block on the rear of the display panel that allows provision for other add-ons such as a flue fan. Have you been in touch with Solarbayer?

    Mike
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