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Green Building Bible, Fourth Edition
Green Building Bible, fourth edition (both books)
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    • CommentAuthorDocB
    • CommentTimeOct 15th 2007
     
    Hi Everyone:

    I've been renovating an older property. During the course of this, I've modernised the Central Heating system. This started out as: Getting a new condensing boiler, replacing the rads, adding TRVs and installing a programmable room thermostat with an optimising facility.

    I've now been told by various people that I should be putting in a weather compesation circuit. I've studied what has been said on this forum and some others, but I'm struggling to see how to integrate it. Also, finding programmable thermostats was easy compared to doing a web search for "weather compensators." What I have learned about weather compensators does make me think it might be a good idea to have one. However, I can't tell if it is overkill or not.

    Can anyone offer advice on a good website to learn more about weather compensation? Also, who sells these things?

    Thanks for your help.

    Cheers, -------------- Mark
    •  
      CommentAuthornigel
    • CommentTimeOct 15th 2007
     
    Most are integrated into the boiler control units.

    What boiler do you have and is it gas or oil?
    • CommentAuthortony
    • CommentTimeOct 15th 2007
     
    With an optimising programmable room thermostat you should need to worry about the weather compensator. Hope you can programme both time and temperature as this facility saves loads.
    • CommentAuthorchuckey
    • CommentTimeOct 15th 2007
     
    The offices where I used to work were built with a plan like a picture frame. The two south facing walls had external thermostats to "look ahead" at what the weather was going to be. Unfortunately the zoning valves were swopped over between these two thermoststs. So when the sun was low, the side of the offices that were in the shade had its heating turned off and the side that received the full sun had its heating turned on! This is what weather compensation does, it looks at the outside temperature and tries to adjust the thermostat/boiler firing time to compensate.
    As your TRVs turn off will your boiler stop condensing?
    Frank
    • CommentAuthorJeff B
    • CommentTimeOct 16th 2007
     
    DocB: I will shortly be having a new heating system installed. It will include solar panels, ASHP, condensing oil fired boiler, heat store and a weather compensator controller. The latter will be a Resol DeltaSol E controller with Resol HKM2. Their website address is www.resol.de, if you are interested. This was recommended by my installer - I know nothing about them and can declare no connection with them.

    I was interested to read tony's comment that having time and temperature control "will save loads" - I hope he is right! I will let you know in due course. The whole system will cost around £13K so I think it will probably not pay-back in my life time unless the price of oil goes through the roof relatively soon!(I am 61).
    • CommentAuthorJeff B
    • CommentTimeOct 16th 2007
     
    Tony - can I ask what experience you have of weather compensating systems? Are there any particular concerns I should have which I should discuss with my installer before the work goes ahead? I feel a bit of a guinea pig with the installation we are planning as I understand that there are not many such weather compensating systems in domestic buildings in the UK whereas they are much more common in commercial and industrial applications. However I am happy to go ahead as I want to "do my bit" as it were and I feel I can trust the installers.

    Thanks in anticipation. Jeff B.
    •  
      CommentAuthornigel
    • CommentTimeOct 16th 2007
     
    Jeff B

    I have a weather compensating controller on my boiler. They work in two ways. Firstly they will adjust the start time of the boiler to take account of the temperature difference between inside and outside. Having learnt the buildings response times the boiler will be switched on later in mild weather. They same applies in the evening when the boiler will predict the cool down period and switch off as early as possible.

    The other benefit is that they will adjust boiler flow temperatures to suit, ie higher outdoor temperatures means they will reduce boiler flow temperature.

    In your case the controller will presumably control the flow from the thermal store rather than from the boiler.

    A couple of questions about your proposed system:
    1. Why the ASHP as well as the oil boiler?
    2. How do you ensure that the condensing boiler works in condensing mode when heating the thermal store?
    • CommentAuthortony
    • CommentTimeOct 16th 2007
     
    I have only see weather compensation controllers on commercial stuff. Seem a bit fancy for a house.

    Make sure that you can control both time and temperature = chronostat. 3 degrees above necessary = 15% bill so in morning set to 18?

    and twice on twice off is a left over from the past millenium.
    • CommentAuthorJeff B
    • CommentTimeOct 16th 2007
     
    Nigel - thanks for your response. I have opted for an ASHP simply to further reduce my reliance on oil. I would not previously have included one on cost grounds bar for the fact that Trianco have recently launched a 12KW ASHP for ~ £2K which is a lot less than I have seen to date. I thought for £2K it was worth the gamble! As to your second question, I cannot answer that one. I assume that the installer has thought of that but I will certainly raise it with them.

    Tony - thanks for your response. I understand that the Resol DeltaSol E controller will control both time and temperature.
    • CommentAuthorDocB
    • CommentTimeOct 20th 2007
     
    Thanks for responding everyone. Sorry for the delay in responding. Just switched over to broadband from dial-up and there were a few snags.

    I'll start with NIGEL: (sorry in advance for the length...)

    The boiler I got is a Worcester/Bosch Greenstar 24i system boiler. I've also got a 250L thermal store from DPS. The store has a solar coil, but I don't have any of that kit yet.

    The boiler is hung on the wall at this point, but not hooked up to gas, electric, CH, or DHW. It's just getting dusty on the wall. I did not get it with any control, although there is a digital thermostat option. My understanding is this doesn't have weather compensation ability.

    I plan to control the boiler for CH using some kind of a programmable thermostat with optimisation capability. Ones I have been looking at are the Honeywell CM907 and the Siemens REV200.

    DHW control was going to be by a separate control on the thermal store. I think it's a 1 channel Danfoss unit, but I'm not there to run down and look at it right now. Anyway, it was whatever DPS recommended.

    When I started to look at getting solar panels things began to get more difficult. I didn't want the boiler to be heating the tank while the panels were trying to do that. I assumed that there would be some kind of control which regulates the boiler and the panels. In other words; when the panels were collecting heat, the controller would tell the boiler not to heat the tank even if the tank was calling for heat. When the panels were not collecting heat (e.g. at night) if the tank was calling for heat then the boiler would fire up.

    I've had several quotes for solar so far and the best I've come to getting some kind of control is to set the DHW timer on the tank to only come on at night. Seems a bit unsophisticated. For example, when night time starts in summer is hughly different from when it starts in the winter. So does that mean I have to go down to the DHW timer every 3 or 4 months to roughly adjust the times it comes on?

    In conjunction with this control problem, the one about weather compensation came up. Basically I thought that a programmable thermostat with optimisation would deal with that. It would delay boiler start up when the house is only cool, but turn the boiler on earlier when the house was colder.

    Now, however, I've learned a bit about flow and return temperatures and how that affects the condensing ability of a condensing boiler. . . . At least I think I have. Basically the boiler wants to stay in condensing mode to be most efficient (although it will still be way more efficient than our old x-rated boiler even if it isn't in condensing mode). To do this, the return temperature needs to be at some certain level - I think it's about 50C. If the house is basically warm because the outside temperature isn't very cold then little of the heat produced by the boiler will be drawn off by the rads and so the return temperature will be rather high. If less heat is produced by the boiler then proportionally more of it will be drawn off by the rads and so the return temperature will be lower. A weather compensator can do that - er, so I'm told.

    Anyhow, that's how I came to this forum. I did some internet research on weather compensators and there just isn't a lot out there compared to a search for optimising programmable thermostats. I read your comments on an earlier post
    (http://www.greenbuildingforum.co.uk/newforum/comments.php?DiscussionID=189&page=1#Item_0) and invetigated the Honeywell option (either AQ2000 or Smile depending on what you read). However, at about £650, these seem to be overkill. Haven't researched the Resol option yet. Controllers for Viessmann and Vaillant only work with their respective boilers. Worcester/Bosch doesn't seem to have anything in a weather compensating mode.

    Maybe I'm just making this way too complicated. Perhaps the most reasonable compromise I can achieve is to go with the optimising thermostat and TRVs (except where the thermostat is). In any case, wouldn't a weather compensator and an optimising thermostat conflict with each other?

    So, at the moment it's:

    Condensing boiler,
    Thermal store,
    Optimising programmable thermostat,
    TRVs,
    ... and Solar panels with some unknown control mechanism.

    Should I try to wedge weather compensation into this?

    Next thing I'm going to do is take a course in editting . . . . .

    Cheers, ----------------- Doc
    • CommentAuthorDocB
    • CommentTimeOct 20th 2007
     
    Tony:

    I was hoping an optimising programmable thermostat would do the trick. Perhaps I've been diverted off track by weather compensation. What I have read about it does suggest that it is more of a commercial application. On the other hand it will regulate room temperture more accurately than a thermostat to keep a steady temperature. I think a thermostat will heat up to the desired temperature, then shut down the boiler but the heating inertia in the system will allow the temperature to keep increasing in the regulated room. Eventually this will peak and the room will begin to cool until it gets below the trigger to fire up the boiler again and the whole process will repeat. Also there is this ability of a weather compensator to adjust the output temperature of the CH water produced by the boiler. I thought this was the key to keeping it in a condensing mode.

    Cheers, ----------- Doc
    • CommentAuthorDocB
    • CommentTimeOct 20th 2007
     
    Jeff B:

    Sounds like you and I are trying to achieve roughly the same thing.

    I didn't look at ASHP, although I did look at ground source heat pumps. Basically too expensive and I don't really have the land to put one in.

    My overall objective was to try and reduce dependence on gas and to take advantage of what I could get from solar. The thermal store basically started out as a way to get mains pressure HW without using a megaflow type of tank. I resized it upwards when I started getting interested in solar, but 250 L was the most I could cram into the space I had.

    Thanks for your tip on the Resol site. I think I have heard of them somewhere else. Anyway, when I'm done with this I think I'll go over to their site.

    BTW, the solar panels I'm thinking of are Viessmann Vitosol 200 or 300. Both are evacuated tubes. The 200 is a direct flow system, where the heat transfer fluid in the tubes cycles through the whole system down to the tank and back. The 300 is a heat pipe system, where the fluid heated in the tube exchanges it's heat, through a manifold at the top of the tube, with another fluid circulating down to the tank.

    If a tube breaks in the 200 system, then everything has to be drained to fix it. In the 300 system you just replace the tube because there is no "wet" connection. Both have about the same efficiencies as I understand it. The 300 may be better able to handle excess heat, like on a sunny summer day when the heat store is up to temperature. On the other hand I think the 300 tubes must be installed on an incline whereas the 200 tubes don't.

    Anyway, I'm off to Interbuild next week to try and get all this sorted out first hand. I'll post the results here.

    Cheers, --------- Doc
    • CommentAuthorJeff B
    • CommentTimeOct 22nd 2007
     
    Doc B - thanks for your response. I also looked at GSHP's as I may have just about enough ground but it is too expensive (and would wreck the garden!). It might be worth having a look at the Trianco ASHP as it appears to be very good value for money. Some folk on this forum seem to think that ASHP is crazy for the UK climate but where we are in West Wales it is very rare for the ambient temperature to fall below 4- 5C during the day time in winter and the Trianco output at 5C is claimed to be 7.2 KW (CoP approx. 2). In fact looking at the Met Office website I see that the lowest average minimum monthly temperatures (from 1971 to 2000) here were 2.9C for January and 2.6C for February (I presume these would be night time temperatures). For solar we are going for three EWF TWI Darkline T2 flat plate collectors as I believe these are only slightly less efficient that vacuum tubes and a lot more reliable. We have gone for overkill on the panels in terms of surface area but have specified a large (300 litre) heat store to compensate. I particularly wanted to maximise the contribution from solar to space heating in the spring and autumn.

    I have the same dilemma as you regarding how the system will control/prioritise the various heat inputs i.e. solar first, then ASHP, then oil fired condensing boiler last. I am assured that the Resol controller will take care of this. I will let you know how we get on after the system is installed (in a few weeks time I hope)! It would be good if you could provide some feedback from Interbuild - I look forward to reading it.
    • CommentAuthorDocB
    • CommentTimeOct 24th 2007
     
    Hi Jeff B - Interesting... as I said before, it sounds like you and I are pursuing roughly parallel tracks.

    I've got a friend in Cornwall who did a new build using a German company (I think) who specialise in timber frames. He put in ASHP along with good insulation and a heat recovery system. The heat recovery system works by using the heat from warm air exhausted from the house to heat cold fresh air coming into the house. It's only been going for about a year so far - and I guess Cornwall isn't the Frozen North (but neither is Warks, where we are) - anyway, he reports that the boiler so far has almost never been used. Have you thought about this kind of heat recovery system in addition to the ASHP? I think the house has to be well sealed and have pretty efficient double (possibly triple?) glazing in order for it to work well.

    The information on the Trianco site is interesting. I think the difficulty I have here is mainly where to site the unit. Both convenient locations for the heat exchanger are going to be too intrusive to be acceptable. Acceptable locations are too far away from the thermal store we have. On the other hand we have a good expanse of south facing (about 200-210 degrees magnetic) roof space which has no obstructions. That's basically why we settled on solar.

    I agree with you about "overkill on the panels." We wanted to maximise what we could harvest from the sun so we pushed for more panels than would normally be installed for our situation. Unfortunately, the biggest thermal store we could squeeze in was 250 L - 300 L would have been preferable. We got the store from DPS (www.heatweb.com) who were helpful with the design. They have some useful (if basic) design tools on their website. The guy who runs it (Richard) is pretty knowledgeable and very helpful - if you can get hold of him.

    Rather than panels, I've been looking at evacuated tubes. This is because my research indicated that while panels and tubes are pretty much equally efficient in the summer, tubes might be more efficient in the winter. Not sure yet if I'll use a direct flow type of tube or a heat pipe type of tube. The ones I'm looking at right now are made by Viessmann. There is a lot of information on their website which I've been slowly trolling through, but I'm hoping to talk to them at Interbuild and I'll pass on what they tell me.

    The last link in the chain is the most difficult one, like you say - control. Control of your system looks more difficult than mine - with three heat sources. But the principle is the same: How do you maximise the input of "free" energy before you start to use fuel that you pay for? Also, how do you build some "intelligence" into the control system? Basically it should say:

    1) Is it time to heat water? If "yes" then,
    2) Is the tank below temperature? If "yes" then,
    3) Is solar available? If "yes" then,
    4) Delay using the boiler.

    However, the control also needs to assess how well solar is heating the water. If it isn't doing very well (e.g. the day is too cloudy, the temperature difference between the store and solar is too small, etc.), then it needs to kick in the boiler sooner rather than later. Simply regulating the boiler to come on only in the evening is too restrictive. For one thing, like I said before, when does evening start? There is a big difference between summer and winter. Also, what if there is a big demand for hot water late in the evening after the boiler has been told to stop heating water? Now the thermal store is depleted so that in the morning, before solar has had a chance to heat the store up, there will be no hot water. There are probably other scenarios which could be dreamed up as well where restricting control to just a simple time clock isn't very efficient.

    Companies like Viessmann and Vaillant make the kind of controls I think I need. Unfortunately they only work when integrated into their boilers. So it's an all or nothing situation. There is a company called Resol who make controls, but I've only just started researching them. Maybe they will be at Interbuild.

    Anyway, that's all I have so far. I'll post more after the show and also if I learn anymore about controls.

    Cheers, ------------------ Doc
    • CommentAuthorJimmy
    • CommentTimeNov 1st 2007
     
    Hi All
    I'm really interested in your comments.
    I'm a new member and have just bought an old house with poor insulation and there is not much I can do about it. We have a wood burning stove without a back boiler and an LPG fired boiler. I've investigated a wood chip boiler and heat pumps but they are either too expensive or cannot do the job. Peak heat loss is probably about 15kW. I'm also concerned that I work overseas for months at a time and need to leave the house in automatic frost protection mode. I thought about oil but when I look at prices and net CV's etc there is nothing to chose between oil, chips or gas. So I'll stick with gas (LPG). The best thing seems to be a combi boiler with TRVs though if I get a weather compensator do I need TRVs?
    Any suggestions as to which boiler and controller to get?
    • CommentAuthorHoovie
    • CommentTimeNov 1st 2007 edited
     
    General Comment which will provide a litle bit of info and thought for you regarding controllers to turn on a sytem boiler when tahe tank is also conneced to a SHW system.

    The Resol Controllers can be configured with a number of different settigs - what they call "Arrangements". These vary from a basic 1 store/1 panel setting through to 2 stores, East/West Panels where the solar fluid gets pumped fromn one collector set instead of the other when the sensors have determined which one is in the ascendent, and also arrangements where the Solar controller can also control a system boiler based not on time, but on the sensor information, so on a god solar day, the boiler will come in later - or not at all, and on a bad solar day, it will come in sooner. so you are controlling the bolier according to the weather, not the time.

    Depending which controller you get, the arrangement possibilities grow - I have the Deltasol BS Plus and that has 9 arrangements IIRC - I only us the basic 'ARR 1' for 1 panel, 1 store, no boiler as that is my setup, so cannot tell you exactly how effective the others are, but they are there, so are worth bearing in mind.

    I think the Resol Deltasol E is the latest gen wityh a large number of sensor connections which will give you loads of data.


    lots of info on their website www.resol.de - have a look at the options and the datasheets
    • CommentAuthorDocB
    • CommentTimeNov 5th 2007
     
    Jeff B -

    Back from show, but unfortunately not much better educated. Spent a long time on the Viessmann stand talking to their solar guy (forgot his name, sorry. Foreign chap with a strongish accent, but very knowledgeable about solar). For the kind of control I am trying to get, I really should have gotten their boiler (why do I smell something fishy here?). It has weather compensation on it and the solar control will talk to the boiler to tell it when solar is heating the water.

    If you go for evacuated tubes then probably the heat pipe (or dry connection) is best. I think I'm right in saying that it handles overheat days better than the others. This is when the sun is still shining but there is no call for heating water. In a direct flow type of system, where the heat carrying fluid circulates through the tubes and down to the tank, then everything heats up quite hot. In a heat pipe only the fluid in the pipe heats up. It boils away (although it stays in the pipe because it's sealed) and that's it, but the fluid that carries this heat to the tank is separate. It doesn't get any hotter. Anyway, this is the way I understand it. I think the heat pipe system handles longish periods of no demand better than a direct flow type.

    In addition, to change anything on the direct flow system you have to drain the whole system. In the heat pipe system if you have a problem you only need to remove the tube causing a problem. Because it's a dry connection you don't have to drain the whole system. Oh yeah - if a tube breaks in the direct flow system then everything pumps out onto the roof. In the heat pipe system you just loose one vacuum tube. The rest continue to operate.

    Anyway, back to controls - From what I've been reading so far it seems Resol is the company I need to get the controls I want. They weren't at the show so I'm still researching them.

    There were several other solar manufacturers at the show. However, you really get a wide range from people who make you feel like you should go wash your hands to those who you want to make your best friend. . . . Well I exaggerate a bit, but . . . . I didn't spend a lot of time looking at them, even less looking at GSHP or ASHP - there was just too much to do.

    One more foot note on solar DHW. Panels or tubes, it sounds like they are all ultimately made in China. People will tell you they are made in Germany or Austria, but is that "made" as in starting with raw materials, or "made" as in we repacked them? I don't know. Hence is the tube behind a product with a one year warranty the same as a tube behind the product with a 10 year warranty and is the extra cost basically just paying for a longer warranty period?

    Anyway - more when I get done reading up about Resol.


    Jimmy -

    My guess is you would still benefit from TRVs. If one room reaches it's design temperature before the rest of the house then the TRV in that room would shut down that rad. The weather compensator just (I think) adjusts the flow temp out of the boiler in order to keep the return temp within some magical zone called the condensing zone. In other words, a condensing boiler works most efficiently when it is condensing. The weather compensator try to achieve that by regulating the flow temp such that on a warmish day the flow temp is lower. The rationale here is (I think, again) that because the house is not very cold then not very much heat will be drawn off the rads. Thus a high flow temp will result in a high return temp and this will not allow the boiler to work in condensing mode. On really cold days the weather compensator allows the boiler flow to be hotter - because more heat is drawn off by the rads.

    What I haven't learned yet is if you have both a weather compensator AND a programmable thermostat with optimising functions - do they work together or do they fight each other?

    As to boilers - I guess I would say get the best you can afford. But I have heard others say get the cheapest you need. Can't remember the argument at the time. There are some with inbuilt weather compensation, but the only one I know of is the Viessmann boilers. This is not a plug for Viessmann, however.


    Hoovie -

    Thanks for your input. I think I just recently got to the point where you are. I don't know much about Resol yet so I need to do more research. Trouble is there aren't many people on the ground here where you can go for help. I think it'll have to be mainly from their website.

    I think the basic elements I have are:

    --- DHW
    --- From Solar
    --- From Boiler
    --- Central heating
    --- Weather Compensation and/or Optimising Programmable Thermostat.

    I'll check out the Deltasol controllers and see what turns up. Thanks for your input.

    Cheers for now everyone, and thanks for contributing.

    ------------------ Doc
    •  
      CommentAuthorJ..M
    • CommentTimeNov 13th 2007
     
    Viessmann boilers are great ..... I have one of their Vitodens 200 boilers at home, which features weather compensation, its only a matter of a pair of wires to the boilers circuit board from one of their Vitosol units to get them to manage the system for peak energy efficiency.... My solar project is currently being saved for.

    Viessmann have been making heating systems since Noah was a lad & condensing boilers for the best part of 30 years, however cheap they are not ...... SS heat exchangers & the likes does cost a fair bit.

    My old neighbour before he dropped off his mortal coil worked for Baxi (Bamber Bridge Foundry Plant, Preston Lancs) on quality control & maintained he wouldn't actually buy one himself..... But they were fine for other people...... That kinda sums it up really :smile:
  1.  
    A simple way to save money on your heating bills is by using a system like this one.

    Heating save http://heatingsave.co.uk/

    Over 98% of central heating systems use a time clock, boiler and room thermostat to control the heating. A hopelessly inefficient system based on technology that was around 100 year ago! None of this much mattered when oil was $10 a barrel - it's now between $120 and $147 and its still summer!

    Replacing your central heating clock with a HeatingSave controller can save you 100's if not 1,000's off your heating bill! Usually paying for itself in less than a year!
    • CommentAuthortony
    • CommentTimeOct 2nd 2008
     
    No one should be using a time clock and a thermostat in the C21

    Use a chronostat which controls time and temperature not just on at one temperature then off. Different times or activities with different temperatures.

    A setting like three degree above the necessary temperature eg in the mornings having 21 instead of a perfectly acceptable 18 costs 15% extra.
    • CommentAuthorCWatters
    • CommentTimeOct 2nd 2008
     
    Jonnyboy - They seem to have an interesting combination of features. Personally I don't like stats that try to learn the system response rate. It's a nice idea but not for people who like to adjust their stats constantly. They mess with the settings while it's learning and confuse the heck out of the stat. Then they wonder why the system is coming on at strange times.
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